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PRG BEST BOY HP SPOT LUMINAIRE, Service Manual

The PRG BEST BOY HP SPOT LUMINAIRE is a high-performance lighting fixture that delivers exceptional illumination for any event. To fully utilize its capabilities, make sure to download the free Service Manual from our website. This manual contains important information on how to maximize the potential of this amazing product.

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BEST BOY

®

 HP SPOT LUMINAIRE

 

| 

SERVICE MANUAL

 

| 

TABLE OF CONTENTS

PAGE 

V

TABLE OF CONTENTS

Foreword

Compliance Notice ........................................................................................................................................................................  i

Safety Notice .................................................................................................................................................................................  i

Notes de sécurité ......................................................................................................................................................................... iii

Revision History...........................................................................................................................................................................  iv

Introduction

About This Manual........................................................................................................................................................................  1

Additional Documentation ............................................................................................................................................................  1

Technical Bulletins and Technical Notices: TBs and TNs.....................................................................................................  1

Lighting Communication: DMX512, Streaming ACN (sACN) and Art-Net Protocols ............................................................  1

Training Videos .............................................................................................................................................................................  1

Customer Service and Technical Assistance ...............................................................................................................................  2

Chapter 1.  Description

Components

Exterior Components....................................................................................................................................................................  4

Head and Enclosure Components ...............................................................................................................................................  5

Yoke Components........................................................................................................................................................................  6

Designer Color Wheel Standard Configuration ............................................................................................................................  8

Effect Wheel Standard Configuration ...........................................................................................................................................  8

Gobo Wheel Standard Configurations .........................................................................................................................................  9

About Moiré Gobos ...............................................................................................................................................................  9

Gobo Wheel Beam FX Configurations........................................................................................................................................  10

Chapter 2.  Testing & Troubleshooting

Testing

About This Section .....................................................................................................................................................................  12

Test Screen ................................................................................................................................................................................  12

Mechanical Tests........................................................................................................................................................................  14

Group Tests................................................................................................................................................................................  15

Troubleshooting

Errors ..........................................................................................................................................................................................  16

Status Indications................................................................................................................................................................  16

Comm LED ..........................................................................................................................................................................  16

Basic Troubleshooting................................................................................................................................................................  19

Best Boy HP Fuses.....................................................................................................................................................................  20

Best Boy HP Menu Map .............................................................................................................................................................  23

Best Boy HP Menu Quickstart....................................................................................................................................................  24

Chapter 3.  Maintenance

Equipment Handling

Proper Lamp Servicing and Operation .......................................................................................................................................  32

Wheel Stack Road Case Instructions .........................................................................................................................................  33

Summary of Contents for BEST BOY HP SPOT LUMINAIRE

Page 1: ...SOFTWARE VERSION 3 03 WWW PRG COM BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL...

Page 2: ...arks of their respective companies This manual is for informational use only and is subject to change without notice Please check www prg com for the latest version PRG assumes no responsibility or li...

Page 3: ...O PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 PRG luminaires have...

Page 4: ...er 2 Arc lamps generate intense heat Disconnect power and allow lamp to cool for 5 to 10 minutes before relamping 3 Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye infla...

Page 5: ...n et les proc dures pr cis es dans le manuel du frabricant doit tre fournies AVERTISSEMENT R GLAGE DES LAMPES 1 Chaleur intense D brancher le mat riel et laisser refroidir pendant 5 minutes avant de r...

Page 6: ...IV BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL FOREWORD Revision History This manual has been revised as follows Version Release Date Notes REV A 1 September 2019 Release of Best Boy HP Spot SERVICE Ma...

Page 7: ...onents Exterior Components 4 Head and Enclosure Components 5 Yoke Components 6 Designer Color Wheel Standard Configuration 8 Effect Wheel Standard Configuration 8 Gobo Wheel Standard Configurations 9...

Page 8: ...ack 61 Replacing Gobo Index 1 Motor 63 Replacing Gobo Index 2 Motor 64 Replacing Gag EOT Sensor 65 Replacing Gag Wheel Motor 66 Replacing Gag Index Motor 67 Replacing a Zoom Sensor 68 Replacing a Zoom...

Page 9: ...Standard Load 152 Head Head Assembly 153 Zoom Optics Zoom Assembly 159 Gag Wheel Assembly 172 Gag Wheel Sub Assembly 173 Aft Bulkhead Assembly 175 Lamp Box Assembly 180 XYZ Assembly 182 Head Fan Asse...

Page 10: ...PAGE VIII BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TABLE OF CONTENTS...

Page 11: ...ls For more information about DMX512 and sACN protocols refer to the following documents available from the American National Standards Institute ANSI at www ansi org ANSI E1 11 2008 R2013 Entertainme...

Page 12: ...ce Contact information for all PRG office locations can be found on our website at www prg com For additional resources and documentation please visit our website www prg com PRG Dallas International...

Page 13: ...1 DESCRIPTION This chapter contains an overview of Best Boy HP spot luminaire components COMPONENTS...

Page 14: ...tail Upper Enclosure Houses power supply ballast Master Control Board MCB and provides Data In and Thru and AC power connections Also houses the Menu Touchscreen see detail below Hanging Bracket Assem...

Page 15: ...illustration shows the major sub assemblies located in the Best Boy HP Head and Enclosure Figure 1 2 Head and Enclosure Components EMI Ballast Enclosure Wheel Stack LVS Interface Module Head Controll...

Page 16: ...s located in the Best Boy HP Tilt Side Yoke Leg Figure 1 4 Tilt Side Yoke Leg J7 J2 J6 J9 J12 J14 J11 J13 J10 J15 J5 J8 J4 24 98 16 07 65 Yoke Driver Tilt Pan Pan Tilt Driver Driver PCB Tilt Drive Mec...

Page 17: ...GE FANS 1 4 J1 J2 FAN 5 J5 J6 J4 24VD C IN J3 PIC Kit HP FAN CON TROLLE R 0640 REV L3 S N 0009 BLK WHT BLK WHT FA NS J1 BAC K Pan Side Yoke Leg The following illustration shows the major sub assemblie...

Page 18: ...wing shows the standard Effect Wheel configuration Figure 1 7 Effect Wheel Standard Configuration POSITION 7 UV BLUE 22 9816 0324 07 POSITION 6 REAL GREEN 22 9816 0324 06 POSITION 5 ORANGE 22 9816 032...

Page 19: ...in orientation at startup as with standard gobos CAUTION When you add or remove a Moir gobo it is critical to change the menu settings Failure to do this will cause the wheel not to calibrate and like...

Page 20: ...obos in your Best Boy HP They are not a standard configuration item and will need to be installed OPEN Position 4 Paddle Wheel OPEN 17 1131 1010 104 Position 3 Pinhole Breakup 17 1131 1002 00 Position...

Page 21: ...2 TESTING TROUBLESHOOTING This chapter provides testing and troubleshooting procedures for the luminaire TESTING TROUBLESHOOTING...

Page 22: ...Moir gobos contain two pieces of glass one that is fixed and another that rotates Due to this construction they do not contain sensors and therefore cannot be calibrated to a certain orientation at s...

Page 23: ...l positions contain Moir gobos M Mechanical Tests Screen Specifies mechanisms to be tested Cleaning Lenses Screen Positions lenses so that they may be easily cleaned with a cloth Recalibrate Screens S...

Page 24: ...sm s position Feedback The current status of the mechanisms encoder POSITION and sensor SENSOR are shown if available for that mechanism STATUS indicates whether the mechanism is in an error state or...

Page 25: ...Step 3 Press START to begin testing All luminaires connected to the main fixture now referred to as the Master will become Slaves and follow the test routine set on the Master in an endless loop Step...

Page 26: ...us screen operates as follows Mechanisms displays mechanism status Mechanism names will be shown in yellow during calibration green if okay and red if an error exists If an error exists press the Mech...

Page 27: ...ctions motor control board Init Error Error during initialization of motion processor Check CAN cables connections motor control board Motion Error Mechanism s actual position is too far from its comm...

Page 28: ...trying to send Remove any incoming DMX retry Fuse Blown One or more fuses are blown Check fuse on specified board Gobo out of zero range When zeroing gobo wheels the wheel is too far away from zero t...

Page 29: ...sy chain Ensure data cables are correctly configured Ensure termination connector is installed at last luminaire in data link Lamp does not strike at power up Configure lamp to start at power up Comm...

Page 30: ...fects Wheel 2A Slow Head PCB F5 Gobo Wheel 1 2A Slow Wheel Stack PCB F17 Effects Index 2A Slow Head PCB F6 Gobo Wheel 2 2A Slow Wheel Stack PCB F18 Gobo 1 Index 2A Slow Head PCB F7 CT Wheel 2A Slow Wh...

Page 31: ...re 2 3 Yoke PCB and Wheelstack PCB Fuse Detail YOKE PCB WHEELSTACK PCB Strobe F4 Dimmer F3 Tilt F2 Pan F1 Gobo Wheel 1 F17 Gobo Wheel 2 F19 Des Color Wheel F20 Gobo Wheel 2 F18 Shutter Blades F21 Plea...

Page 32: ...PCB Head Fan FF1 Yoke Fan FF2 Rear Fan FF3 Lamp Fan FF4 Zoom Lens 3 F16 Zoom Lens 2 F15 Shutter Rotate F13 Magenta F11 Beam Iris F9 Gobo 1 Index F7 Effects Wheel F5 Effects Index F6 Gobo 2 Index F8 Cy...

Page 33: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 23 Best Boy HP Menu Map...

Page 34: ...PAGE 24 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart...

Page 35: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 25 Best Boy HP Menu Quickstart Con t...

Page 36: ...PAGE 26 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Page 37: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 27 Best Boy HP Menu Quickstart Con t...

Page 38: ...PAGE 28 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Page 39: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING PAGE 29 Best Boy HP Menu Quickstart Con t...

Page 40: ...PAGE 30 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL TROUBLESHOOTING Best Boy HP Menu Quickstart Con t...

Page 41: ...3 MAINTENANCE This chapter provides maintenance procedures for the luminaire EQUIPMENT HANDLING ROUTINE MAINTENANCE REMOVE AND REPLACE PROCEDURES...

Page 42: ...ting arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the l...

Page 43: ...he fragile components of the Wheel Stack Assembly during storage transport and shipping Pre printed labels addressed to the PRG Dallas office are provided for ease of shipping The labels can be found...

Page 44: ...s 22 9817 0630 EA ASSY HEAD COVER BEST BOY HP SPOT Tools 2 Philips screwdriver To remove Head Covers Step 1 At cover loosen four captive screws Figure 3 2 Cover will still be secured by a safety lanya...

Page 45: ...Step 2 Open lamp access door and remove lamp Refer to Replacing Lamp on page 44 Step 3 Remove four 6 32 x 5 16 PPSS screws which secure XYZ Assembly in place Figure 3 3 Step 4 Disconnect Ignitor Outpu...

Page 46: ...PAGE 36 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE Step 6 Remove Aft Cover by removing four 10 32 x 3 8 PPSS screws Figure 3 4 Removing Aft Cover Aft Cover 10 32 x 3 8 PPSS Screw 4...

Page 47: ...d to be removed Tools 2 Philips screwdriver WARNING Remove power from luminaire before performing any maintenance procedures To remove yoke leg covers Step 1 At yoke leg cover loosen four captive scre...

Page 48: ...ved Tools 2 Phillips screwdriver WARNING Remove power from luminaire before performing any maintenance procedures To remove upper enclosure covers Step 1 Loosen four captive screws in each of the two...

Page 49: ...Y OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lens Step 1 Remove power from luminaire Step 2 Using vacuum cleaner with brush nozzle or compressed air...

Page 50: ...id scratching optical surfaces CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lenses Wear cotton gloves or finger cots when handling len...

Page 51: ...ts Step 5 If lenses are only dusty use Micro Fiber cloth to carefully wipe lens surfaces If further cleaning is required use OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean DO NO...

Page 52: ...wdriver under notch in Front Lens Retaining Ring Carefully remove Retaining Ring c Remove Front Glass and place facedown on a Micro Fiber cloth d Using OptiMax Ultra Pure Cleaning Solution and a Micro...

Page 53: ...emove power from luminaire Step 2 Remove Head Covers Refer to Removing Head Covers on page 34 Step 3 To clean Gobos a Remove all gobos Refer to Replacing a Gobo in Gobo Wheel 1 on page 48 b Using Opti...

Page 54: ...p 1 If luminaire is powered up douse lamp and allow fans to run for at least 5 minutes Step 2 Remove power from luminaire Step 3 At lamp access door loosen four captive screws two on each side Refer t...

Page 55: ...ervicing Figure 3 9 Replacing the Lamp Lamp Box Lamp TOP VIEW Rotate lamp box to access lamp Lamp Box Grip lamp at each end to remove install Nipple install towards reflector Install lamp with nipple...

Page 56: ...to reset Lamp Hours when installing a new lamp DO NOT OPERATE WITHOUT IN PLACE OR WHEN LENS IS COMPLETE LAMP ENCLOSURE DAMAGED RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION SOURCE DE RAYONNEMEN...

Page 57: ...OT OPERATE WITH OUT IN PLACE OR WHEN LENS IS COMPLETE LAMP ENCLOSURE DAMAGED RISK OF EXPOSURE T O EXCESSIVE ULTRAVIOLET RADIATION SOURCE DE RAYONNEMENT UV FOR 5 MINU TES DISC ONNECT FIXTU RE BEFORE RE...

Page 58: ...e 9 Tools 2 Phillips screwdriver Cotton gloves or finger cots WARNING Remove power from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove power from luminaire Step...

Page 59: ...y insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner...

Page 60: ...n page 9 Tools 2 Phillips screwdriver Cotton gloves or finger cots WARNING Remove power from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove power from luminaire...

Page 61: ...y insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner...

Page 62: ...ntenance procedures To replace a designer color filter Step 1 Remove power from luminaire Step 2 Remove R2 Designer Head Cover Refer to Removing Head Covers on page 34 CAUTION Do not touch color filte...

Page 63: ...Step 5 Noting proper orientation of carrier insert new designer color filter into position and push until carrier clicks into place Refer to Figure 3 17 for wheel positions Step 6 Replace Head Cover...

Page 64: ...ipped or cracked Wear cotton gloves or finger cots when handling the glass Step 2 Position luminaire head so that Front Glass is facing upward To prevent it from falling onto the floor when the Retain...

Page 65: ...icable To access steel band Step 3 Using wire cutters cut existing steel band to release Light Shield Step 4 Install new Light Shield over front ring Figure 3 19 The notch around the edge of the Light...

Page 66: ...as shown in Detail B This should remove the cutting hazard Figure 3 19 Installing Light Shield with Steel Band Steel Band Installation Tool Front Ring DETAIL B Light Shield Fit notch Wrap band around...

Page 67: ...ming any maintenance procedures To replace the head fan Step 1 Remove power from luminaire Step 2 Remove R1 Head Cover Refer to Removing Head Covers on page 34 Step 3 At Head Fan Assembly loosen two 6...

Page 68: ...ecome loose when the screw is removed Step 7 Replace Fan by doing steps in reverse Apply Loctite 242 to 6 32 screws when installing Step 8 Re secure cables with a cable tie Step 9 Verify that Kapton t...

Page 69: ...ler PCB Step 1 Remove power from luminaire Step 2 Remove both Head Covers Refer to Removing Head Covers on page 34 Step 3 Remove Head Fan and Bracket Assembly Refer to Replacing Head Fan on page 57 St...

Page 70: ...and out of Head Assembly Step 7 Replace PCB by doing steps in reverse When re installing insert PCB into slot of rails retainers as shown in Detail A below Figure 3 23 Removing Head Controller PCB A C...

Page 71: ...power from luminaire before performing any maintenance procedures To replace the wheel stack Step 1 Remove power from luminaire Step 2 Remove R1 Head Cover Refer to Removing Head Covers on page 34 Ste...

Page 72: ...will not interfere with removal of Wheel Stack Assembly If lenses are in the way turn Group 1 pulley until lenses are clear Step 7 Grasp Wheel Stack Assembly on either side and lift straight up and o...

Page 73: ...Step 2 Remove Wheel Stack Assembly Refer to Replacing Wheel Stack on page 61 Step 3 At Gobo Index 1 Motor disconnect cable Figure 3 26 Step 4 Remove two 6 32 x 5 16 PPSS screws at bottom plate Step 5...

Page 74: ...Remove Wheel Stack Assembly Refer to Replacing Wheel Stack on page 61 Step 3 At Gobo Index 2 Motor disconnect cable Figure 3 27 Step 4 Remove two 6 32 x 5 16 PPSS screws at bottom plate Step 5 Tilt mo...

Page 75: ...d Covers on page 34 Step 3 Move Lens Group away from Wheel Stack Step 4 At Head Controller PCB disconnect Gag EOT Sensor Cable from J24 Step 5 Cut cable tie which secures Gag EOT Sensor Cable to lumin...

Page 76: ...way from Wheel Stack Step 4 At Head Controller PCB disconnect Gag Wheel Cable from J26 Figure 3 29 Step 5 Cut cable tie securing Gag Wheel Cable to luminaire Step 6 At Gag Wheel Motor loosen two 8 32...

Page 77: ...ve Lens Group away from Wheel Stack Step 4 At Head Controller PCB disconnect Gag Index Cable from J26 Figure 3 30 Step 5 Cut cable tie securing Gag Index Cable to luminaire Step 6 At Gag Wheel Index M...

Page 78: ...from luminaire Step 2 Remove Head Covers Refer to Removing Head Covers on page 34 CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Step 3 To remove Zoom Sensor...

Page 79: ...spring loaded standoff It is set at the factory Figure 3 31 Removing Zoom Sensors 1 3 G3 G1 2 56 x 3 16 PPSS Screw 2 3 16 Hex Zoom Sensor G3 Zoom Sensor G1 Standoff 2 2 56 x 3 16 PPSS Screw 2 Lens Gr...

Page 80: ...E CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Figure 3 32 Removing Zoom Sensor 2 Zoom Sensor G2 Lens Group 2 CAUTION Use anti static precautions when workin...

Page 81: ...34 CAUTION NEVER touch or adjust the brass spring loaded standoff It is set at the factory Step 3 At Head Controller PCB disconnect cable of required Zoom Lens Motor Refer to the following illustratio...

Page 82: ...ng loaded standoff It is set at the factory Figure 3 33 Removing Zoom Lens Group 1 Motor G3 G3 ZOOM G1 ZOOM ZOOM 3 J5 ZOOM J5 1 G1 Zoom Lens Group 1 Motor 6 32 x 3 8 Socket Head Screw 2 Apply Loctite...

Page 83: ...spring loaded standoff It is set at the factory Figure 3 34 Removing Zoom Lens Group 2 Motor G2 ZOOM 2 J23 EOT J24 GAG G2 ZO OM Zoom Lens 6 32 x 3 8 Socket Head Screw 2 Apply Loctite 242 Cable Tie Hea...

Page 84: ...ss spring loaded standoff It is set at the factory Figure 3 35 Removing Zoom Lens Group 3 Motor G3 ZOOM J5 1 G1 ZOOM G3 ZOOM Zoom Lens Cable Tie Head Controller PCB Zoom G3 Cable Group 3 Motor 6 32 x...

Page 85: ...ss Suction Tool for removing Front Glass To replace the Lead Screw for Lens Group 3 Step 1 Remove power to the luminaire Step 2 Remove both Head Covers See Removing Head Covers on page 34 Step 3 Remov...

Page 86: ...cut the bundle apart either See Figure 3 37 below Figure 3 37 Freeing Cable Bundles from Group 3 Light Shield Step 7 Remove the four 10 32 x 1 2 Socket Cap screws securing the light shield assembly t...

Page 87: ...t out Figure 3 39 Group 3 Lens Motor Assembly Detail Figure 3 40 Removing the Lead Screw Group 3 Lead Screw Lead Screw Bearing Group 3 Motor Motor Shaft Motor Shaft Set Screw Lead Screw Set Screw Grou...

Page 88: ...Shield to the front of the fixture securing it with its four 10 32 x 1 2 Socket Cap screws Step16 If you have touched any of the lens glass with bare fingers or you see dirt on Lens Group 3 clean tho...

Page 89: ...GE 79 Replacing Back Head Fans There are four fans located on the Aft bulkhead as shown below Figure 3 41 Back Head Fan Locations FAN 4 FAN 3 FAN 1 MO DEL 109BD 24HD 2 San Ace B76 DC 24V 0 17A FAN 2 O...

Page 90: ...d cover Refer to Removing Head Covers on page 34 Step 3 Remove Wheel Stack Refer to Replacing Wheel Stack on page 61 Step 4 At required fan cut cable ties which secure Head Fan Cable to Head Assembly...

Page 91: ...Replacing Back Fan 1 or 2 FAN 1 MODEL 109BD24HD 2 San Ace B76 DC 24V 0 17A FAN 2 Fan Fan Cable Anchor Back Fans Cable Head Fan Cable 8 32 x 1 1 2 PPZ Screw 2 Apply Loctite 242 Cable Anchor FAN 2 FAN 1...

Page 92: ...Disconnect Head Fan Cable from Back Fans Cable Step 6 Remove Fan by removing two 8 32 x 1 1 2 PPZ screws Retain cable anchor Fan 4 Step 7 Install new Head Fan Cable Assembly along with saved cable anc...

Page 93: ...power from luminaire Step 2 Remove head covers Refer to Removing Head Covers on page 34 Step 3 At Aft Bulkhead remove four 6 32 x 5 16 PPSS screws and pull XYZ Assembly outward about 1 2 inch as shown...

Page 94: ...E 84 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE Figure 3 44 Replacing Door Closure Safety Switch WIRING Door Closure Safety Switch 4 40 x 5 8 PPZ Screw 2 XYZ Assembly 6 32 x 5 16 PPSS Screw...

Page 95: ...powered up douse lamp and allow fans to run for at least 5 minutes Step 2 Remove power from luminaire Step 3 Remove lamp Refer to Replacing Lamp on page 44 Step 4 At XYZ Assembly remove four 6 32 x 5...

Page 96: ...f gasket is present If gasket is present discard It is no longer needed with the new 42 9816 0170 Reflector Note When installing the Reflector align its clocking notch with the clocking tab as shown b...

Page 97: ...overs on page 34 Step 3 Remove Aft Cover Refer to Removing Aft Cover on page 35 Step 4 Remove Wheel Stack Refer to Replacing Wheel Stack on page 61 Step 5 Remove two Fans located at top of Aft Bulkhea...

Page 98: ...ly by removing four 8 32 x 7 16 PPSS screws Figure 3 48 Step 8 At Retro Reflector in an alternating fashion gradually loosen four 4 40 x 3 8 PPSS screws until all four mounting clips are free Step 9 R...

Page 99: ...tep 2 Remove pan side yoke leg cover Refer to Removing Yoke Leg Covers on page 37 Step 3 At Ignitor disconnect four cables Step 4 Remove Ignitor by removing four 4 40 x 1 3 8 PPZ screws Step 5 Replace...

Page 100: ...pan side yoke leg cover Refer to Removing Yoke Leg Covers on page 37 Step 3 Remove Fan Controller PCB by removing three 6 32 x 1 4 PPSS screws one 1 4 hex 6 32 standoff and cable anchor Step 4 Replac...

Page 101: ...ove Interface LVS side Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 At front of Interface LVS Assembly remove four 10 32 x 3 4 socket head screws Figure 3 51 Step 4 Remove one 10 3...

Page 102: ...Interface LVS Assembly Step 9 Replace component by doing steps in reverse Figure 3 52 Removing Interface LVS Assembly www xppower com CCM2 50PS12 VeR OF P F 5 Ve Emi t ter VeROF P F 5 Ve Colle ctor _...

Page 103: ...closure fan Step 1 Remove power from luminaire Step 2 Remove Interface LVS side Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 At front of Interface LVS Assembly remove four 10 32 x...

Page 104: ...53 Removing Upper Enclosure Fan FAN J8 CHAS J8 FAN 2 MAIN CONTROL J2 Interface LVS Assembly Fan Cable 10 32 x 3 4 Socket Screw 4 Ground Wire 10 32 x 3 8 PPB Screw Upper Enclosure Fan 6 32 Nylon Hex Nu...

Page 105: ...s follows a At front of Interface LVS Assembly remove four 10 32 x 3 4 socket head screws Figure 3 54 b Remove one 10 32 x 3 8 PPB screw that secures ground wire lug c Pull assembly out of enclosure e...

Page 106: ...Y HOTRELAY DETAIL TAB 4 TAB 6 GND 4 25 9816 09 56 FROM BALLAST UPPER ENCLOSURE L N AC LINE AC NEUT N L BLK WHT F1 F2 FUSE FUSE 10 32 x 3 4 GROUND Interface LVS Assembly Socket Screw 4 AC WIRES MAIN CO...

Page 107: ...move power from luminaire Step 2 Remove Ballast side Enclosure Cover Refer to Removing Upper Enclosure Covers on page 38 Step 3 Disconnect Fan Cable connector by twisting Step 4 At Ballast Fan remove...

Page 108: ...any maintenance procedures CAUTION Always use anti static precautions when working with PCBs To replace the Pan Tilt Driver PCB Step 1 Remove power from luminaire Step 2 Remove tilt side yoke leg cove...

Page 109: ...ver PCB by doing steps in reverse Apply Loctite 242 to 6 32 x 250 PPSS screws Step 8 Set proper belt tension Refer to Setting Pan Tilt Belt Tension on page 106 Figure 3 57 Removing Pan Tile Driver PCB...

Page 110: ...from luminaire before performing any maintenance procedures CAUTION Always use anti static precautions when working with PCBs To replace the tilt COT sensor Step 1 Remove power from luminaire Step 2 R...

Page 111: ...Standoffs from PCB by removing two 4 40 x 1 4 PPSS screws Step 9 Install 1 4 Hex Standoffs on new Tilt COT Sensor PCB applying Loctite 242 to screws standoffs Step10 Install new Tilt COT Sensor Cable...

Page 112: ...rom luminaire before performing any maintenance procedures To replace the tilt drive mechanism Step 1 Remove power from luminaire Step 2 Remove tilt side yoke leg cover Refer to Removing Yoke Leg Cove...

Page 113: ...Tilt Mechanism enough so that Timing Belt can be removed Step 7 To remove Tilt Mechanism fully remove four 10 32 nylon insert nuts and 10 flat washers Step 8 Replace component by doing steps in rever...

Page 114: ...WARNING Remove power from luminaire before performing any maintenance procedures To replace the pan drive mechanism Step 1 Remove power from luminaire Step 2 Remove both Yoke Leg Covers by loosening f...

Page 115: ...an Mechanism Tension Bolts and remove Timing Belt Step 8 Remove four 10 32 x 5 8 socket head screws and 10 flat washers that secure Pan Mechanism to crossmember Step 9 Remove Pan Mechanism Step10 Repl...

Page 116: ...created on the other There are two ways to set proper belt tension 1 Using a Sonic Tension Meter recommended 2 By manually tightening until no bilateral deflection is present When using the Sonic Ten...

Page 117: ...ion created on one side of belt and deflections on the other Step 3 Using wrench tighten belt adjustment bolt s until no bilateral deflection occurs Figure 3 64 Belt Tension Adjustment 100 240 VAC 12A...

Page 118: ...PAGE 108 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL MAINTENANCE MAINTENANCE NOTES...

Page 119: ...USTRATED PARTS BREAKDOWN This chapter provides illustrated parts breakdowns for the luminaire sub assemblies OVERVIEW TOP ASSEMBLY HEAD ZOOM OPTICS WHEEL STACK YOKE UPPER ENCLOSURE BEST BOY HP SPARES...

Page 120: ...ease order the entire subassembly as a replacement item If a maintenance procedure has been provided for an assembly or single component then it will be referenced in the Procedure column of the IPB t...

Page 121: ...Yoke Assembly 21 9817 0700 Tilt Drive Mechanism 21 9816 0719 Upper Enclosure Assembly 21 9817 0800 Zoom Assembly 21 9816 0500 Yoke Leg Tilt Assembly 21 9816 0701 Yoke Crossmember Assembly 21 9816 070...

Page 122: ...2 21 9816 0820 1 EA ASSY UE INTERFACE COVER page 38 3 21 9816 0830 1 EA ASSY UE BALLAST COVER page 38 4 21 9816 0863 2 EA ASSY HOOK BRACKET 5 21 9817 0020 1 EA SUB ASSEMBLY LUMINAIRE w o COVERS 6 22 9...

Page 123: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 113 Covers and Included Items continued Refer to Parts List for Covers and Included Items on page 112 EXPLODED VIEW 1st STAGE EXPLODED VIE...

Page 124: ...5 5 12 9817 0630 1 EA MODIFIED HEAD COVERS BEST BOY HP SPOT 6 22 9816 0631 1 EA ASSY HEAD COVER SAFETY LANYARD COMPONE 7 22 9817 0667 1 EA ASSY BOX AIR FILTER BEST BOY HP SPOT 8 22 9817 0668 1 EA ASS...

Page 125: ...L ILLUSTRATED PARTS BULLETIN PAGE 115 Head Cover Assembly continued Refer to Parts List for Head Cover Assembly on page 114 1st STAGE EXTERIOR ISO VIEW BOTTOM VIEW SIDE VIEW APPLY BLACK SEALANT 7091 N...

Page 126: ...VICE MANUAL ILLUSTRATED PARTS BULLETIN Head Cover Assembly continued Refer to Parts List for Head Cover Assembly on page 114 APPLY BLACK SEALANT 7091 AS NEEDED TO FILL GAPS 2nd STAGE EXTERIOR ISO VIEW...

Page 127: ...nterface Cover Assembly 21 9816 0820 Revision Rev B0 No Item Qty UM Description Procedure 1 10 9816 0820 1 EA COVER UPPER ENCLOSURE INTERFACE page 38 2 53 5510 0661 0 4 EA SCREW CAPTIVE 10 32 X 3 4 PH...

Page 128: ...pper Enclosure Ballast Cover Assembly 21 9816 0830 Revision Rev B0 No Item Qty UM Description Procedure 1 10 9816 0830 1 EA COVER UPPER ENCLOSURE BALLAST page 38 2 53 5510 0661 0 4 EA SCREW 10 32 X 5...

Page 129: ...63 Revision Rev C0 No Item Qty UM Description Procedure 1 10 9816 0863 1 EA HOOK BRACKET BEST BOY 2 10 9816 0864 1 EA SPRING HOOK BRACKET BEST BOY 3 53 6553 0010 0 2 EA SCREW 10 32 X 3 16 PPBZ 4 53 70...

Page 130: ...1 EA YOKE ARM VENT COVER 3 10 9816 0752 1 EA YOKE VENT FLANGE BEST BOY 4 10 9816 0767 1 EA GASKET YOKE VENT FLANGE 5 12 6574 0010 0 4 EA SCREW BLK ZINC 25MM LG SOUTHCO FAST 6 53 6522 0002 8 EA SCREW...

Page 131: ...0718 EA 1 ASSY PAN DRIVE MECHANISM page 104 20 21 9816 0719 EA 1 ASSY TILT DRIVE MECHANISM page 102 21 21 9817 0670 EA 1 ASSY XYZ BEST BOY HP SPOT page 46 22 21 9817 0800 EA 1 ASSY UPPER ENCLOSURE BES...

Page 132: ...HD CAP SS 56 53 6653 0040 0 EA 2 SCREW 1 4 20 x 1 SOC CAP SS 57 53 6653 0041 0 EA 10 SCREW 1 4 x 1 1 2 SOC CAP 58 55 6653 0504 0 EA 1 SCREW 1 4 20 X 1 2 PFSS 100 DEG 59 54 1240 0006 0 EA 1 BEARING 50...

Page 133: ...RTS BULLETIN PAGE 123 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 1st STAGE BALLAST SIDE INTERFACE LVS SIDE PULLEY C LOCKING O RIENTATION DE...

Page 134: ...S TAB 9 TO IGNITOR INPUT TABS TAB 7 DC PWR IN J2 WHEEL STACK PC B TO DC PWR IN J27 CONTROLLER PCB TO HEAD FROM XP POWER SUPPLY 24 VDC OUTPUT DC PWR J14 YOKE DC PWR J27 HEAD DC PWR J2 WS DC PWR IN J14...

Page 135: ...ETAIL C C SEE DETAIL 25 9816 0962 E SEE DETAIL FAN J8 CHAS CONT J6 MAIN J8 J6 J2 FAN 1 FAN 2 MAIN CONTROL J2 25 9817 0992 FROM 25 9816 0975 DC PW R J2 WS DC PW R J27 H EA D DC PW R J1 4 YO KE E SEE DE...

Page 136: ...inaire Subassembly on page 121 25 9816 09 81 TILT C OT SENS OR WAR NING D O N O T AT T EM PT TO M EA S U R E OU TPUT O F I G N ITOR HIG H VO LTAGE PAN SIDEVIEW SCALE 1 1 FANS 1 4 J1 J2 FAN 5 J5 J6 J4...

Page 137: ...ARTS BULLETIN PAGE 127 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODEDVIEW 5th STAGE EXPLODEDVIEW 6th STAGE EXPLODEDVIEW NOTICE ORIENTATION H SEE DET...

Page 138: ...San Ace B76 DC 24V 0 17A FAN 4 FAN 3 HEAD OVER TEMP HOT SWITCH B TAB A TAB YELLOW ORANGE ORN RED ORN RED FRONT VIEW SCALE 1 1 BOTTOM VIEW SCALE 1 1 RED YEL TO INTERLOCK SWITCH C OR 1 TERMINAL SW HOT...

Page 139: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 129 Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 7th STAGE...

Page 140: ...IN Luminaire Subassembly continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 7th STAGE FA N J7 H EA D TE M P J6 E X T 25 9816 0976FROM HEADFAN ASSY 25 9816 0996FROM HEADF...

Page 141: ...continued Refer to Parts List for Luminaire Subassembly on page 121 EXPLODED VIEW 9th STAGE EXPLODED VIEW 2nd STAGE EXPLODED VIEW 1st STAGE EXPLODED VIEW 3rd STAGE NIPPLE INSTAL L TOWARDS REFLECTOR GR...

Page 142: ...LLER PCB CABLES LAYOUT B EST BOY H EA D C ONTROLL ER 24 9816 0640 REV WH EEL STACK PCB J6 TO W HEEL J2 6 GAG INDEX J2 5 GAG ZOOM 3 J5 ZOOM J5 1 ZOOM 2 J23 EO T J2 4 GAG D C P W R J2 7 HEAD G2 ZO OM FA...

Page 143: ...SHUTTER MOUNT ASSY 17 22 9816 0380 1 EA ASSY STD LOAD GOBO WHEEL 1 BEST BOY page 48 18 22 9816 0320 1 EA ASSY DESIGNER COLOR WHEEL page 52 19 22 9816 0390 1 EA ASSY STD LOAD GOBO WHEEL 2 BEST BOY pag...

Page 144: ...16 PPSS 62 53 6558 0020 2 EA SCREW 6 32 X 3 4 PFSS 63 53 6556 0025 0 2 EA SCREW 4 40 X 1 4 SCBZ 64 53 6605 1500 0 1 EA ALL THREAD 2 56 X 1 1 2 L SS 65 53 6659 0008 3 EA SCREW 2 56 X 3 16 PFZ 66 53 672...

Page 145: ...X X 1 13 16 X 632 FF ALUM 89 55 6704 0031 0 2 EA STANDOFF 3 8 HEX 8 32 2 21 32 LG FF ALUM 90 55 6947 0267 0 1 EA SPRING WAVE 5 5LBS 267 WH FH 450 DESIGN 2 91 06 6082 0001 0 0 33 FT TAPE KAPTON 92 55 6...

Page 146: ...PAGE 136 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 NOTES ISOMETRIC VIEW...

Page 147: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 137 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 SHUTTER FAN 5 INDEX 1 INDEX 2 ISOMETRIC VIEW 1st STAGE G W 2 DETAIL A G W...

Page 148: ...PAGE 138 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133...

Page 149: ...E SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 139 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 G W 2 EXPLODED VIEW 3rd STAGE DIM CTW DES C YEL MAG STRB CYAN G W 1...

Page 150: ...ST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 4th STAGE RED GREEN GOBO WHEEL 1 GOBO WH...

Page 151: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 141 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 5th STAGE DESIGNER RED AMBER GRE...

Page 152: ...142 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 6th STAGE ORANGE PURPLE MAGENTA C...

Page 153: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 143 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 7th STAGE YELLOW YELLOW DIMMER C...

Page 154: ...PAGE 144 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 8th STAGE YELLOW STROBE...

Page 155: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 145 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 9th STAGE...

Page 156: ...ED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW 10th STAGE Note Rotate this motor out of position while mounting Framing Assy rotate back...

Page 157: ...UMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 147 Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 ISOMETRIC VIEW 10th STAGE DIMMER FAN 7 J15 FAN6 WS FAN8 CTW D...

Page 158: ...POT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Wheel Stack Assembly continued Refer to Parts List for Wheel Stack on page 133 EXPLODED VIEW FINAL STAGE J18 FAN 5 J18 WS FAN 7 DIM DETAIL C FAN...

Page 159: ...ow page 52 8 55 6876 0001 0 1 EA MAGNET NDFEB GRADE N42SH 9 53 5534 0312 4 EA SCREW 4 40 X 5 16 PFSS 10 6 6083 0001 0 1 EA RTV 3145 CLEAR 305ML TUBE 11 6 6008 0001 AR EA LOCTITE 242 REMOVABLE Designer...

Page 160: ...PAGE 150 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Designer Color Wheel continued Refer to Parts List for Designer Color Wheel Assembly on page 149...

Page 161: ...JUST ROCKS page 48 2 17 1131 1002 00 1 EA GOBO ASSY PINHOLE BREAKUP page 48 3 17 1131 1001 00 1 EA GOBO ASSY SLITS page 48 4 17 1131 1006 01 1 EA GOBO ASSY SLATE WALL 4 page 48 5 17 7101 0400 00 1 EA...

Page 162: ...SY CHICLETS page 50 2 17 1131 1010 00 1 EA GOBO ASSY OAK FOLIAGE 1 page 50 3 17 1131 1013 00 1 EA GOBO ASSY CRACKLE LINEAR page 50 4 17 1131 1022 04 1 EA GOBO ASSY GHOST DUST page 50 5 17 7101 0401 00...

Page 163: ...OY 11 10 9817 0654 2 EA LIGHT SHIELD SHORT BEST BOY HP SPOT 12 10 9817 0666 2 EA BLOCK SPACER REAR BEST BOY HP SPOT 13 21 9816 0500 1 EA ASSY ZOOM page 68 14 22 9817 0608 1 EA ASSY AFT BULKHEAD BEST B...

Page 164: ...PAGE 154 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Head Assembly continued Refer to Parts List for Head Assembly on page 153...

Page 165: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 155 Head Assembly continued Refer to Parts List for Head Assembly on page 153 EXPLODED VIEW 1st STAGE EXPLODED VIEW 2nd STAGE...

Page 166: ...BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Head Assembly continued Refer to Parts List for Head Assembly on page 153 EXPLODED VIEW ASSEMBLED ISO VIEW SIDE RAIL BRACKET 3rd STAGE...

Page 167: ...F1 1 YELL OW WHE EL F1 2 SHUTTER ROTA TE F1 3 ZOOM LENS 1 F14 ZOOM LENS 2 F15 ZOOM LENS 3 F16 GOBO WHEEL 1 F1 7 GOBO WHEEL 2 F1 8 CT W HEEL F19 DESINGER CO L OR F2 0 DIMME R F3 ST ROBE F4 FUSE LOCATI...

Page 168: ...6 GAG INDEX J25 GAG LENS GROUP 3 EOT LENS GROUP 1 EOT ZOOM 3 J5 ZOOM J5 1 LENS GROUP 2 EOT ZOOM 2 J23 EOT J24 GAG G1 ZOOM G3 ZOOM G2 ZOOM 23 9816 0530 03 FROM ZOO M ASS Y 23 9816 0530 02 FROM ZOOM ASS...

Page 169: ...75 18 10 9816 0564 2 EA GROMMET CUSTOM LEAD SCREW page 75 19 10 9816 0585 1 EA BRACKET PI BAR ZOOM RAIL 20 10 9816 1609 02 1 EA FRONT BULKHEAD MACHINED 21 10 9816 1610 02 1 EA SIDE RAIL ZOOM MACHINED...

Page 170: ...SFR166ZZ 57 54 1239 0003 0 6 EA BEARING 5mm X 16mm X 5mm FLANGED SS F625HZZ 58 54 2050 0002 0 1 EA BELT 63T 6MM WIDE GT2 2MM PTCH 59 54 2050 0003 0 1 EA BELT 93T 6MM WIDE GT2 2MM PTCH 60 54 2105 0001...

Page 171: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 161 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 ISOMETRIC VIEW...

Page 172: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 EXPLODED VIEW 1st STAGE 2nd STAGE EXPLODED VIEW GROUP 2 SUBASSY EXPLODED VIEW G...

Page 173: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 163 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 GROUP 1 SUBASSY EXPLODED VIEW 3rd STAGE G1 G1 WHEEL INDEX...

Page 174: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 4th STAGE GROUP 3 SUBASS Y EXPLODED VIEW GROUP 2 SUBASSY EXPLODED...

Page 175: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 165 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 5th STAGE EXPLODED VIEW A SEE DETAIL A DETAIL CRITICAL N...

Page 176: ...PAGE 166 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 6th STAGE EXPLODED VIEW FINAL STEP G3 G1...

Page 177: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 167 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 A DETAIL CRITICAL NEXT STEP 7th STAGE EXPLODED VIEW A SEE D...

Page 178: ...Y HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 8th STAGE EXPLODED VIEW G2 G3 G1 PCB J5 CONTROLLER FROM HEAD ZOO...

Page 179: ...LLUSTRATED PARTS BULLETIN PAGE 169 Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 10th STAGE EXPLODED VIEW GROUP 1 SUBASSY GROUP 2 SUBASSY GROUP 3 SUBASSY 9th STAGE EXPLODED...

Page 180: ...BULLETIN Zoom Assembly continued Refer to Parts List for Zoom Assembly on page 159 11th STAGE SIDE VIEW CABLE LAYOUT G 3 Z O O M G 1 Z O O M G 2 Z O O M W H EEL J 26 GAG IN DEX J 25 GAG E O T J 24 G A...

Page 181: ...ed Refer to Parts List for Zoom Assembly on page 159 12th STAGE EXPLODED VIEW FINAL STAGE EXPLODED VIEW B DETAIL CRITICAL C DETAIL CRITICAL C SEE DET AIL CLEAN LENSES ONLY WITH MICROFIBER CLOTH OPTI M...

Page 182: ...GAG WHEEL DRIVE BEST BOY 4 22 9816 0545 1 EA SUB ASSEMBLY GAG WHEEL 5 53 6528 0002 0 1 EA WASHER 140 ID 312 OD 057 067 THK NYLON 6 53 5506 0250 1 EA SCREW 6 32 X 1 4 PPSS 7 53 6659 0015 6 EA SCREW 2...

Page 183: ...9816 0557 1 EA HOLDER MAGNET GAG WHEEL 4 10 9816 0571 6 EA SLIP RING GAG BEST BOY 5 22 9816 8001 1 EA ASSY 4 FACET PRISM GAG 6 22 9816 8002 1 EA ASSY EXTRUDER GAG 7 22 9816 8003 1 EA ASSY ELONGATOR GA...

Page 184: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Gag Wheel Sub Assembly continued Refer to Parts List for Gag Wheel Sub Assembly on page 173 EXPLODED VIEW 2nd STAGE EXPLODED VIEW 1st STAGE S MAGNET DET...

Page 185: ...ACE page 57 17 42 9815 0161 1 EA RETRO REFLECTOR WASH page 87 19 53 2200 0008 2 EA NUT 8 32 KEPS SS 20 53 5504 0250 2 EA SCREW 4 40 X 1 4 PPSS 21 53 5504 0375 6 EA SCREW 4 40 X 3 8 PPSS 22 53 6519 00...

Page 186: ...SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR VIEW 3rd STA G E EXPLODED REAR VIEW 2nd ST AGE FAN 3 F...

Page 187: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 177 Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR VIEW 6th STAGE FAN 1 FAN 2 EXPLODED REAR VIEW 5th...

Page 188: ...INAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 ISOMETRIC R EAR VIEW 7th STAGE EXPLODED R EAR VIEW 7th STAGE...

Page 189: ...ICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 179 Aft Bulkhead Assembly continued Refer to Parts List for Aft Bulkhead Assembly on page 175 EXPLODED REAR V IEW 9th STAGE EXPLODED REAR V IEW FINAL STAGE I...

Page 190: ...9815 0686 1 EA BAFFLE LOWER LAMP BOX 5 10 9817 0620 1 EA REFLECTOR MOUNT BEST BOY HP SPOT 6 22 9817 0634 1 EA ASSEMBLY FLIPPER DUCT BEST BOY HP 7 42 9816 0170 1 EA REFLECTOR STEPPED 10 LUNES COATED p...

Page 191: ...MINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 181 Lamp Box Assembly continued Refer to Parts List for Lamp Box Assembly on page 180 2nd STA GE FIN AL STA GE ISOMETRIC VIEW EXPLODED VIEW 1st S...

Page 192: ...LDER BEST BOY HP SPOT 2 10 9815 0629 1 EA PLATE XYZ 3 53 5508 0375 2 EA SCREW 8 32 X 3 8 PPSS 4 12 5665 0001 0 4 EA SCREW BLK ZINC PLATED COMES IN AS 53 5665 0001 0 5 53 5666 0001 0 4 EA RETAINER FAST...

Page 193: ...EVERL E CRAN DE PROT ECTION DANGER INTENSE HEAT AVOID CONTACTBY PERSO NS AND MATERIA LS COUPER L ALIME NTATION AVANT LE DEPANNA GE INSTALL L AMPNIPP LE TOWA RD REAROF FIXT URE RIS K OF F IRE U SEWITHM...

Page 194: ...5 9816 0976 1 EA CABLE ASSY HEAD EXTERNAL TEMP SENSOR 4 25 9816 0996 A 1 EA CABLE ASSY HEAD FAN 24V NO SENSOR 5 53 5506 1375 1 EA SCREW 6 32 X 1 3 8 LG PPBZ 6 53 6571 0002 2 EA SCREW 6 32 X 1 1 4 LG P...

Page 195: ...LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 185 Head Fan Assembly continued Refer to Parts List for Head Fan Assembly on page 184 EXPLODED VIEW TEMP J6 EXT TEMP J6 EXT FAN J7 HEAD CABLE L...

Page 196: ...y 21 9817 0700 Revision Rev A0 No Item Qty UM Description Procedure 1 21 9816 0701 1 EA ASSEMBLY YOKE LEG TILT 2 21 9817 0702 1 EA ASSY YOKE LEG PAN BEST BOY HP SPOT 3 21 9816 0703 1 EA ASSEMBLY CROSS...

Page 197: ...SY YOKE DRIVER 8 53 6552 0002 6 EA SCREW 8 32 X 1 2 PFB 9 53 9816 7500 0 4 EA SCREW 10 32 X 3 4 SHCS STEEL BLK ZINC 10 53 6530 0024 0 4 EA RIVET 1 8 OD 126 187 GRP CSK POP ALUM 11 53 5506 0250 4 EA SC...

Page 198: ...Y HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Yoke Leg Tilt Assembly continued Refer to Parts List for Yoke Leg Tilt Assembly on page 187 EXPLODED VIEW 2nd STAGE FRONT VIEW DETAIL B 9...

Page 199: ...ED page 85 13 53 5504 0250 2 EA SCREW 4 40 X 1 4 PPSS 14 53 5534 0250 2 EA SCREW 4 40 X 1 4 PFSS 15 53 5506 0250 3 EA SCREW 6 32 X 1 4 PPSS 16 53 6552 0002 6 EA SCREW 8 32 X 1 2 PFB 17 53 6581 0001 4...

Page 200: ...LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Refer to Parts List for Yoke Leg Pan Assembly on page 189 Also refer to illustrations on the following pages WARNING DO NOT ATTEMPT TO MEASURE OUTPU...

Page 201: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 191 Yoke Leg Pan Assembly continued Refer to Parts List for Yoke Leg Pan Assembly on page 189 EXPLODED VIEW EXPLODED VIEW DETAIL A 9 52 SEE DETAIL...

Page 202: ...D PARTS BULLETIN Yoke Leg Pan Assembly continued Refer to Parts List for Yoke Leg Pan Assembly on page 189 To Bal last To Lamp CCI Powe r Su pplies LLC Model IGN40C21 Igni ter SN HH1231 0003 1A A DETA...

Page 203: ...Side Shield Assembly 22 9816 0750 Revision Rev A0 No Item Qty UM Description Procedure 1 10 9816 0750 1 EA YOKE SIDE SHIELD 2 55 6738 0006 0 26 IN TUBING SILICONE 250 OD X 150 ID 3 55 9816 0325 0 1 E...

Page 204: ...1 EA ASSY SEALING RING YOKE COVER 2 10 9816 0736 1 EA PAN BEARING RETAINER BEST BOY 3 10 9816 0739 1 EA YOKE LOWER CROSS MEMBER BEST BOY 4 10 9816 0762 1 EA YOKE UPPER CROSS MEMBER BEST BOY 5 53 6624...

Page 205: ...HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 195 Yoke Crossmember continued Refer to Parts List for Yoke Crossmember Assembly on page 194 EXPLODED VIEW 2nd STAGE EXPLODED VIEW FINA...

Page 206: ...A NUT 6 32 HEX SS NYLON INSERT 11 53 6568 0001 0 3 EA SCREW M3 X 5 X 8MM LG PPZ METRIC 12 53 6568 0002 0 3 EA SET SCREW M3X10mm L 1 5mm HEX SOCKET 13 53 6568 0003 0 3 EA SCREW 10 32 X 1 2 SS BUTTON HD...

Page 207: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 197 Pan Drive Mechanism continued Refer to Parts List for Pan Drive Mechanism on page 196 2nd STAGE A 1st STAGE 3rd STAGE...

Page 208: ...GE 198 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Pan Drive Mechanism continued Refer to Parts List for Pan Drive Mechanism on page 196 DETAIL CRITICAL A FINAL STAGE 4th STAG...

Page 209: ...3 2202 0010 1 EA NUT 10 32 HEX SS NYLON INSERT 12 53 6568 0001 0 3 EA SCREW M3 X 5 X 8MM LG PPZ METRIC 13 53 6568 0002 0 3 EA SET SCREW M3X10mm L 1 5mm HEX SOCKET 14 53 6624 0002 4 EA SCREW 10 32 X 1...

Page 210: ...PAGE 200 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Tilt Drive Mechanism continued Refer to Parts List for Tilt Drive Mechanism on page 199 1st STAGE 2nd STAGE A 3rd STAGE...

Page 211: ...T BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 201 Tilt Drive Mechanism continued Refer to Parts List for Tilt Drive Mechanism on page 199 DETAIL CRITICAL A FINAL STAGE 4th STA...

Page 212: ...L ILLUSTRATED PARTS BULLETIN Pan Shield Assembly 22 9816 0749 Revision Rev A0 No Item Qty UM Description Procedure 1 10 9816 0749 1 EA PAN SHIELD 2 55 6738 0004 01 36 IN TUBING SILICONE 250 OD X 187 I...

Page 213: ...OY HP SPOT page 93 16 52 8233 0003 0 1 EA TAB FASTON 250 205 HOLE 45 DEG 17 53 2203 0001 4 EA NUT 3 8 16 NYLON INSERT 18 53 2202 0006 2 EA NUT 6 32 HEX SS NYLON INSERT 19 53 2202 0008 1 EA NUT 8 32 HE...

Page 214: ...ST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Upper Enclosure Assembly continued Also refer to illustrations on the following pages EXPLODED VIEW 1st STAGE DETAIL A INTERFACE GND...

Page 215: ...ETIN PAGE 205 Upper Enclosure Assembly continued Refer to Parts List for Upper Enclosure Assembly on page 203 BOTTOM VIEW LABEL LAYOUT BALLAST SIDE INTERFACE SIDE REFERENCE REFERENCE ISO REAR VIEW 2nd...

Page 216: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Upper Enclosure Assembly continued Refer to Parts List for Upper Enclosure Assembly on page 203 EXPLODED FRONT VIEW FINALSTAGE DETAIL C 4th STA...

Page 217: ...LAST AC IN 3 25 9816 0956 1 EA CABLE ASSY BALLAST AC GND 5 25 9816 0991 1 EA CABLE ASSY BALLAST HEATSINK FAN BEST BOY 6 25 9817 0966 1 EA CABLE ASSY BALLAST CONTROL SERIAL LINK 7 53 6575 0005 4 EA SCR...

Page 218: ...USTRATED PARTS BULLETIN Ballast Assembly continued Refer to Parts List for Ballast Assembly on page 207 FINAL STAGE N BAL L DI M L S T AT L E NABL E 2 1 2 1 2 1 3 2 1 BLK N L WHT BALLAST AC LINE INPUT...

Page 219: ...ast Assembly on page 207 REAR VIEW TOP VIEW Mo d el 10 0 6 25H A 001RC In put 1 9 8 2 5 0V 8 9A 5 0 60Hz CCI P ower Su ppli e s LLC Outp ut 165 0W 1 1 0V OC V 390V RoHS TO IG NITOR BALLAST OUTPUT CABL...

Page 220: ...B ASSY BEST BOY DISPLAY INTERFACE 18 25 9817 0951 1 EA CABLE ASSY POWERCON TO FUSES LVS BEST BOY HP SPOT 19 25 9816 0952 1 EA CABLE ASSY POWERCON TO CHASSIS GND BEST BOY 20 25 9816 0959 1 EA CABLE ASS...

Page 221: ...0 DEG 250 FASTON S 8201 2 R 42 70 3773 0001 0 2 EA FUSE 15A 250V 25 X 1 25 SLO BLO CERAMIC MDA 15 R 43 72 9816 0873 1 EA LCD W TOUCHSCREEN OVERLAY BEST BOY 44 73 7200 0018 0 1 EA CABLE ASSY 25 POS DO...

Page 222: ...RVICE MANUAL ILLUSTRATED PARTS BULLETIN Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 1st STAGE TOUCHSCREEN LCD DETAIL CAB LE LAYOUT 1st TOU...

Page 223: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 213 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 2nd STAGE...

Page 224: ...LVS Assembly on page 210 EXPLODED VIEW 4th STAGE DETAIL A 3rd STAGE www xppower com CCM250PS12 VeROF P F 5 Ve Emi t te r VeROF P F 5 Ve C olle cto r _ XP Rev Level 6 Serial No F0945415 Week No 45 09...

Page 225: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 215 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 6th STAGE EXPLODED VIEW 7th STAGE EXP...

Page 226: ...SPOT LUMINAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 EXPLODED VIEW 9th STAGE EXPLODED VIEW 10th STAG E...

Page 227: ...USTRATED PARTS BULLETIN PAGE 217 Interface LVS Assembly continued Refer to Parts List for Interface LVS Assembly on page 210 ISOMETRIC VIEW FINAL STAGE 12A Max 50 60 Hz IN DMX THRU ETHERNET COMM WAKE...

Page 228: ...page 102 15 21 9817 0810 2 3749D P12 1 EA ASSY BALLAST BEST BOY HP SPOT page 95 16 21 9816 0811 2 3749A P15 1 EA ASSY INTERFACE LVS BEST BOY page 91 17 24 9816 0640 2 3749A P50 1 EA HEAD CONTROLLER B...

Page 229: ...E MANUAL ILLUSTRATED PARTS BULLETIN PAGE 219 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedure...

Page 230: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedur...

Page 231: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 221 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to tha...

Page 232: ...RE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedure...

Page 233: ...NAIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN PAGE 223 Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to tha...

Page 234: ...AIRE SERVICE MANUAL ILLUSTRATED PARTS BULLETIN Best Boy HP Quick Access Spares List Con t Refer to Parts List for Quick Access Spares List on page 218 Click a red callout number to go to that procedur...

Page 235: ...A TECHNICAL SPECIFICATIONS BEST BOY HP SPOT LUMINAIRE BEST BOY ROAD CASE...

Page 236: ...7 user changeable color filters COLOR TEMP CONTROL Adjustable color temperature wheel range from 3 000K all the way up to 7 500K Includes an integrated minus green filter ROTATING GOBOS Two 2 indexab...

Page 237: ...PAGE 227 26 8 681 mm 711 mm 28 16 75 425 mm 290 mm 11 4 35 16 893 mm 991 mm 39 0 147 mm 5 78 3 88 99 mm 27 0 686 mm 574 mm 22 6 473 mm 18 64 486 mm 19 15 12 5 318 mm 32 43 824 mm 724 mm 28 5 838 mm 3...

Page 238: ...HP SPOT LUMINAIRE SERVICE MANUAL APPENDIX A TECHNICAL SPECIFICATIONS Best Boy Road Case EMPTY WEIGHT 171 lbs 77 56 kg LOADED WEIGHT 389 lbs 176 45 kg 52 1321 mm 533 mm 21 12 8 325 mm 610 mm 24 859 mm...

Page 239: ...ERVICE AND TECHNICAL SUPPORT PRG Dallas International Service Address 8617 Ambassador Row Suite 120 Dallas Texas 75247 USA Phone 214 630 1963 Fax 214 630 5867 Service Fax 214 638 2125 Service Email or...

Page 240: ...230 BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL Best Boy HP Spot Luminaire Service Manual Version as of September 1 2019 Written by J Hutchison PRG part number 02 9817 0001 1...

Page 241: ...BEST BOY HP SPOT LUMINAIRE SERVICE MANUAL 231 Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com...

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