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BAD BOY
®
SPOT LUMINAIRE FIELD SERVICE MANUAL
V
TABLE OF CONTENTS
Introduction
About This Manual........................................................................................................................................................................ 1
Additional Documentation ............................................................................................................................................................ 1
Customer Service ......................................................................................................................................................................... 2
Chapter 1. Description
Features
Overview....................................................................................................................................................................................... 4
Features ................................................................................................................................................................................ 4
Luminaire Models .................................................................................................................................................................. 5
Components
Exterior Components.................................................................................................................................................................... 6
Head and Enclosure Components ............................................................................................................................................... 7
Yoke Components ........................................................................................................................................................................ 8
Designer Color and Gobo Wheel Configurations ....................................................................................................................... 10
Chapter 2. Testing & Troubleshooting
Testing
Test Screen ................................................................................................................................................................................. 14
Mechanical Tests ........................................................................................................................................................................ 15
Group Test .................................................................................................................................................................................. 16
Troubleshooting
Errors .......................................................................................................................................................................................... 17
Basic Troubleshooting ................................................................................................................................................................ 19
Component Troubleshooting ...................................................................................................................................................... 20
Lamp Issues ........................................................................................................................................................................ 20
Wheel Stack and/or Frost (Diffusion) Issues ....................................................................................................................... 21
Fan/Cooling Issues.............................................................................................................................................................. 22
Lens Issues ......................................................................................................................................................................... 23
Menu Display Issues ........................................................................................................................................................... 24
Pan/Tilt Issues ..................................................................................................................................................................... 25
Chapter 3. Maintenance
Equipment Handling
Proper Lamp Servicing and Operation ....................................................................................................................................... 28
Wheel Stack Road Case Instructions ......................................................................................................................................... 29
Routine Maintenance
Removing the Head Covers ....................................................................................................................................................... 30
Removing the Aft Cover ............................................................................................................................................................. 31
Removing the Enclosure Covers ................................................................................................................................................ 32
Cleaning the Head Electrostatic Filters ...................................................................................................................................... 33
Cleaning the Enclosure Intake Filters ......................................................................................................................................... 34
Cleaning the Luminaire Exterior ................................................................................................................................................. 35
Cleaning the Lenses ................................................................................................................................................................... 36
Cleaning Gobo, Color and Dimmer Wheels ............................................................................................................................... 39
Cleaning the Reflector ................................................................................................................................................................ 40
Cleaning the UV/IR Window ....................................................................................................................................................... 41
Remove and Replace Procedures
Replacing the Lamp ................................................................................................................................................................... 42
Adjusting the Lamp .................................................................................................................................................................... 44
Replacing a Gobo....................................................................................................................................................................... 45
Replacing a Designer Color Filter............................................................................................................................................... 48
Replacing the Front Glass .......................................................................................................................................................... 50