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PRESTO OWNER’S MANUAL 

Page 7 

POWER STAK PPS3000-125FS 

Reversing Safety: 

At the end of the handle there is a large, red reversing bar 

(belly button switch) that is designed to protect the operator 

from injury. When the operator runs the stacker backwards, 

and the end of the handle comes in contact with the operator’s 

body, the stacker will automatically reverse direction and 

travel away from the operator. When the reversing safety 

bar comes in contact with your body during operation, 

immediately release your hands from the butterfly control 

and put the handle up to its vertical position or down to its 

lowest position and the brake is on. The reversing safety bar 

will automatically resume to its original position after being 

activated.

Horn:

As standard equipment, a horn that is located on the top of 

the handle.

AUTHORIZED OPERATORS SHOULD READ

AND UNDERSTAND ALL INSTRUCTIONS,

PRECAUTIONS AND WARNINGS.

IMPROPER USE OF THIS LIFT TRUCK COULD 

RESULT IN INJURY AND/OR DAMAGE

TO LOAD AND EQUIPMENT.

Inspect the lift for damaged or worn parts.  

Do not

 use

if not in safe operating condition.

Use lift on hard level surfaces only.

Make sure load is evenly distributed, not loose or un

-

stable, and is as far back on platform or forks as possible.  

Do not 

pick up loads on tips or forks or edge of platform.

Do not 

overload.  Check load center and load weight

capacities on the nameplate.

Make sure travel and work area is clear of obstruc

-

tions.

Check overhead clearance before lifting loads or trans-

porting.

B.  

DAILY OPERATIONS 

MAINTENANCE CHECKS:

1. Battery

A.  Check for corroded and loose terminals. A white

powder substance will be present if there is any 

existing corrosion.

B.  Visually inspect for any cracks or damage to the 

casing.

C.  Check for loose battery tie-downs.

2. Charger

A.  Inspect wire connections.

B.  Check power cord for nicks/damage.

C.  Check power charger for proper mounting.

3. Hydraulic System

D.  Inspect pump and cylinder for oil leaks.

E.  Check hydraulic oil level.

F.  Check hydraulic fittings and hoses.

G.  Check ram for nicks/damage.

4. Frame Assembly

A.  Check chain roller assembly connections.

B.  Check for any worn or damaged parts.

Straddle Leg Bolt Tightening Procedure

1. Pre-tighten all bolts to the bottom, but not too tight.

2.

Fully tighten bolt 1.

3.

Next, tighten bolt 3.

4.

Next, tighten bolt 4.

5. Last, tighten bolt 2.

6. Tighten all bolts to 85 foot pounds.

Set up procedure 

for PowerStak 

Straddle legs with 

4 Bolts

Figure 2:

Note:  The Power Stak is meant to operate on a non slip 

floor or surface.  If traction is needed, Presto Lifts offers 

an optional rubber wheel or a non-marking wheel.

Set up procedure for PowerStak

Fixed Removable straddle legs

1. Install both legs into the leg cup holders evenly on both sides

of the lift. Check to insure the ID of the legs does not exceed 50” 

and each leg should be inserted into the holder evenly.

2. Relieve any weight from the legs. This may need to be done

one side at a time.

3. Adjust the legs and ensure both legs are positioned equally.

Please refer to diagram below.

Summary of Contents for Power Stak PPS3000-125FS

Page 1: ...nual Model Number _____________________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING...

Page 2: ...ponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not co...

Page 3: ...Checks 10 S E C T I O N 7 Troubleshooting 10 ORDERING REPLACEMENT PARTS 27 RESTOCKING POLICY 27 RETURN GOODS AUTHORIZATION 28 LIST OF FIGURES Fig 1 Operational Buttons 6 Fig 2 Straddle Leg 4 Bolt Tig...

Page 4: ...trial truck operator training into a search engine The battery operated stackers are very powerful lifts capable of doing large amounts of work DO NOT OPERATE THESE LIFTS WITHOUT CARE FULLY READING TH...

Page 5: ...load DO NOT operate when parts of anyone s body may be close to mast structure or any moving parts DO NOT drop loads on platform or forks DO NOT alter or modify this stacker in any way S E C T I O N 3...

Page 6: ...n the upper part of the handle When rotating the butterfly control CW towards the forks the stacker runs forwards in the forks first direction When rotating the butterfly CCW towards you the stacker r...

Page 7: ...area is clear of obstruc tions Check overhead clearance before lifting loads or trans porting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose terminals A white powder su...

Page 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Page 9: ...ord or plug provided If it will not fit outlet have proper outlet installed by a qualified elec trician Improper connection can result in a risk of an electric shock 1 Disconnect the charger from the...

Page 10: ...an and inspect all welds C Check wheels for wear and damage D Inspect nameplate for legibility Place the serial and model number shown on the nameplate on the cover of the manual for future reference...

Page 11: ...PRESTO OWNER S MANUAL Page 11 POWER STAK PPS3000 125FS PPS3000 125FS Figure 3...

Page 12: ...5FS PPS3000 125FS Exploded View Item Parts No Description Qty 1 1000 Body weld 1 2 2000 Mast assembly 1 3 3000 Lift mechanism 1 4 4000 Fork assembly 1 5 5000 Balance wheel 1 6 7000 Gear assembly 1 7 8...

Page 13: ...Snap ring 12 MM 4 5 2202 Guide roller 4 6 2203 Guide roller shaft 4 7 2204 Roller bearing 30706V 4 8 2205 Snap ring 30 MM 1 Item Parts No Description Qty 9 2103 Limit switch holder 1 10 2104 Limit sw...

Page 14: ...Qty 1 1101 Battery box cover 1 2 1102 Rear box cover 1 3 1103 Steering shaft cap 1 4 1104 Driving wheel cover 1 5 1201 Rear box 1 6 1202 Cover holder 1 7 1203 Battery holder 1 8 1204 Charger holder 1...

Page 15: ...Description Qty 1 3100 Lift frame 1 2 3200 Forged fork 2 3 3301 Fork shaft 1 4 3401 Idler wheel block 4 5 3402 Washer 4 6 3403 Snap ring 30 MM 4 7 3404 Roller bearing 30706V 4 8 3405 Bolt 4 9 3406 Nut...

Page 16: ...16 POWER STAK PPS3000 125FS Item Parts No Description Qty 1 4101 Leg assy 1 2 4102 Front wheel shaft 2 3 4103 Snap ring 35 MM 2 4 4201 Washer 4 5 4202 Ball bearing 6307 4 6 4203 Front wheel 2 PPS3000...

Page 17: ...lt M12X40 4 2 5102 Spring washer 12 MM 4 3 5103 Flat washer 12 MM 4 4 5104 Rear wheel frame 1 5 5201 Bolt M12X90 1 6 5202 Rear wheel side cover 2 7 5203 Snap ring 2 8 5204 Ball bearing 6203 2 9 5205 W...

Page 18: ...tion Qty 1 7100 Handle CH 2 1 2 7001 Handle pipe weld 1 3 7004 Pin 1 4 7002 Snap ring 8 MM 1 5 7003 Holder 2 6 7005 Air spring 1 7 7006 Bolt 1 8 7007 Flat washer 2 9 7008 Spring washer 1 10 7009 Lock...

Page 19: ...7103 Front button 1 4 7104 Electrical outlet big 1 5 7105 Electrical outlet small 1 6 7106 Left handle cover 1 7 7107 Handle top cover 1 8 7108 Spring 2 Item Parts No Description Qty 9 7109 Horn butto...

Page 20: ...5X50 3 13 7213 Spring washer 14 MM 1 14 7214 Gear Axle 1 15 7215 Key 8X7X18 1 PPS3000 125FS Drive Wheel Assembly Item Parts No Description Qty 16 7216 Ball Bearing 6006 2 17 7217 Gear 2 1 18 7218 Seal...

Page 21: ...18 UNF 1 2 8202 Bore 75 60 MM 1 3 8203 Nut M27x1 5 GB T 810 1988 1 4 8204 U CUPS Seals SUMPS 50x60x6 MM 2 5 8205 PTFE Ring 60 55 25 MM 1 6 8206 Piston 1 7 8207 Spacer 1 8 8208 Guide bush 1 9 8209 Wip...

Page 22: ...1 6 8106 Block 127x127 MM 1 7 8107 Flow control valve 1 8 8108 Relief valve 1 9 8109 Plug 1 10 8110 Tube 10 MM return 2 11 8111 Tube suction 1 Item Parts No Description Qty 12 8112 Fitting G3 8 19 2 1...

Page 23: ...PRESTO OWNER S MANUAL Page 23 POWER STAK PPS3000 125FS PPS3000 125FS Hydraulic Schematic Figure 15...

Page 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK PPS3000 125FS Labels Precautionary Warnings Figure 16...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS3000 125FS August 2011 to Present Figure 17...

Page 26: ...N DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3R...

Page 27: ...pt parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part a...

Page 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Page 29: ...PRESTO OWNER S MANUAL Page 29 POWER STAK PPS3000 125FS LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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