background image

PRESTO OWNER’S MANUAL 

Page 5 

POWER STAK PPS3000-125FS 

Watch your hands and feet. A foot or hand caught

between the stacker and a fixed object will be crushed

or even cut off.

If traveling forks first, keep both hands on the control

handle and be careful when changing direction of

travel. Keep your feet clear of the stacker.

Keep the stacker under control at all times. Operate at

a speed that allows you to stop safely. Be even more

careful on slippery or uneven surfaces. Do not run over

objects on the floor.

Perform all stacker movements smoothly and at a

speed that will give you time to react if an emergency

occurs.

Tipovers and falls are very serious accidents; you can be 

crushed or even killed.  To prevent injury, know where you 

are at all times and follow the rules of safe stacker operation.

Be careful when working around docks, dockboards

and trailers.  Stay away from the edge of docks and

ramps. Check to make sure the wheels of truck or trail-

ers are chocked.

Travel with the load or forks close to the ground.

Watch for overhead obstructions. Perform all stacker

movements smoothly and at a speed that will give you

time to react in an emergency.

Keep your hands and feet away from all moving parts

such as masts, chains, forks or wheels.

Never stand on or under the forks, or allow anyone

else to stand on or under them. Never ride on the

stacker or allow anyone else to ride. There is no safe

place to sit or stand.

Before you leave your stacker, be sure to lower the

forks to the floor. Shut the stacker off with the key.

WARNINGS

DO NOT 

use this stacker until you have been trained and 

authorized to do so.

DO NOT 

operate until you have read all warnings and in-

structions.

DO NOT 

exceed load center or load weight capacities (check 

capacity plate).

DO NOT 

operate until you have checked the conditions of 

the stacker: lift systems, forks, chains, and cables.

DO NOT 

use if any part is damaged, worn or not working 

properly.

DO NOT 

use on ramps or inclines. Only smooth level sur

-

faces.

DO NOT 

use for lifting or carrying people.

DO NOT 

handle unbalanced, unstable or loosely stacked 

loads.

DO NOT 

travel with forks or platform in an elevated posi-

tion.

DO NOT 

handle tall, unsecured or unstable loads that could 

fall.

DO NOT 

allow people to stand or pass under forks or plat-

form with or without load.

DO NOT 

operate when parts of anyone’s body may be close 

to mast structure or any moving parts.

DO NOT 

drop loads on platform or forks.

DO NOT 

alter or modify this stacker in any way.

S E C T I O N  3

INSTALLATION

A. INSPECTION

:

Upon receipt of the stacker, inspect the equipment completely 

to determine if there is any shipping damage, and that the lift 

is complete.  Presto tests and inspects every piece of equip-

ment prior to shipment.  If damage is apparent, a freight 

claim must be filed with the freight company.  Do not use the 

stacker if there appears to be any damage.  With the stacker 

in a lowered position, check the following:

Check for signs of damage especially to the back

cabinet that houses the battery, electrical/hydraulic 

power pack.

Check all electrical and hydraulic connections for

tightness.  

Remove back panel.

1. Turn key switch to “OFF” position.

2. Push in E-stop and unscrew the red knob,

3. Lift off back panel. There is enough wire to the

key switch to allow the panel to be set aside.

Inspect for any bent or damaged parts.

B. REMOVING FROM PALLET

Each of the Presto stackers is shipped out on a pallet or skid.  

Prior to removing the unit from the pallet or skid, remove 

all tie down straps and packaging.  Visually inspect the unit 

as closely as possible.  

With an overhead hoist or forklift, carefully pick up the unit 

taking into consideration the center of gravity of the unit.  

If you choose to pick the unit with an overhead hoist, use a 

nylon sling and hoist with a minimum of 2,000-lb. capacity.  

The nylon sling will not do any damage to the steel construc-

tion of stacker.  Pick the unit up.  On conventional masts use 

the top cross member of the lift.  On narrow masts the cover 

must be removed to access lifting equipment.  Be careful of 

the stacker swinging once fully lifted off the pallet or skid.  

Have all personnel completely cleared from the area.

Pick the unit up approximately six inches above the pallet 

or skid.  Once raised, remove the pallet or skid from below 

the lift.   Do not move the lift around in the air. Lower the 

stacker on the ground. 

C.   PREPARATION FOR USE

This stacker left our factory in new condition. It has been 

inspected and weight tested to assure all performance stan-

dards have been met.

Visually inspect the stacker for damage. Check for attach

-

ments and accessories that may have been ordered. If there 

is any damage or missing parts, report it to your carrier and 

your Presto dealer immediately.

Remove all metal/plastic bands, cardboard and other material 

Summary of Contents for Power Stak PPS3000-125FS

Page 1: ...nual Model Number _____________________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING...

Page 2: ...ponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not co...

Page 3: ...Checks 10 S E C T I O N 7 Troubleshooting 10 ORDERING REPLACEMENT PARTS 27 RESTOCKING POLICY 27 RETURN GOODS AUTHORIZATION 28 LIST OF FIGURES Fig 1 Operational Buttons 6 Fig 2 Straddle Leg 4 Bolt Tig...

Page 4: ...trial truck operator training into a search engine The battery operated stackers are very powerful lifts capable of doing large amounts of work DO NOT OPERATE THESE LIFTS WITHOUT CARE FULLY READING TH...

Page 5: ...load DO NOT operate when parts of anyone s body may be close to mast structure or any moving parts DO NOT drop loads on platform or forks DO NOT alter or modify this stacker in any way S E C T I O N 3...

Page 6: ...n the upper part of the handle When rotating the butterfly control CW towards the forks the stacker runs forwards in the forks first direction When rotating the butterfly CCW towards you the stacker r...

Page 7: ...area is clear of obstruc tions Check overhead clearance before lifting loads or trans porting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose terminals A white powder su...

Page 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Page 9: ...ord or plug provided If it will not fit outlet have proper outlet installed by a qualified elec trician Improper connection can result in a risk of an electric shock 1 Disconnect the charger from the...

Page 10: ...an and inspect all welds C Check wheels for wear and damage D Inspect nameplate for legibility Place the serial and model number shown on the nameplate on the cover of the manual for future reference...

Page 11: ...PRESTO OWNER S MANUAL Page 11 POWER STAK PPS3000 125FS PPS3000 125FS Figure 3...

Page 12: ...5FS PPS3000 125FS Exploded View Item Parts No Description Qty 1 1000 Body weld 1 2 2000 Mast assembly 1 3 3000 Lift mechanism 1 4 4000 Fork assembly 1 5 5000 Balance wheel 1 6 7000 Gear assembly 1 7 8...

Page 13: ...Snap ring 12 MM 4 5 2202 Guide roller 4 6 2203 Guide roller shaft 4 7 2204 Roller bearing 30706V 4 8 2205 Snap ring 30 MM 1 Item Parts No Description Qty 9 2103 Limit switch holder 1 10 2104 Limit sw...

Page 14: ...Qty 1 1101 Battery box cover 1 2 1102 Rear box cover 1 3 1103 Steering shaft cap 1 4 1104 Driving wheel cover 1 5 1201 Rear box 1 6 1202 Cover holder 1 7 1203 Battery holder 1 8 1204 Charger holder 1...

Page 15: ...Description Qty 1 3100 Lift frame 1 2 3200 Forged fork 2 3 3301 Fork shaft 1 4 3401 Idler wheel block 4 5 3402 Washer 4 6 3403 Snap ring 30 MM 4 7 3404 Roller bearing 30706V 4 8 3405 Bolt 4 9 3406 Nut...

Page 16: ...16 POWER STAK PPS3000 125FS Item Parts No Description Qty 1 4101 Leg assy 1 2 4102 Front wheel shaft 2 3 4103 Snap ring 35 MM 2 4 4201 Washer 4 5 4202 Ball bearing 6307 4 6 4203 Front wheel 2 PPS3000...

Page 17: ...lt M12X40 4 2 5102 Spring washer 12 MM 4 3 5103 Flat washer 12 MM 4 4 5104 Rear wheel frame 1 5 5201 Bolt M12X90 1 6 5202 Rear wheel side cover 2 7 5203 Snap ring 2 8 5204 Ball bearing 6203 2 9 5205 W...

Page 18: ...tion Qty 1 7100 Handle CH 2 1 2 7001 Handle pipe weld 1 3 7004 Pin 1 4 7002 Snap ring 8 MM 1 5 7003 Holder 2 6 7005 Air spring 1 7 7006 Bolt 1 8 7007 Flat washer 2 9 7008 Spring washer 1 10 7009 Lock...

Page 19: ...7103 Front button 1 4 7104 Electrical outlet big 1 5 7105 Electrical outlet small 1 6 7106 Left handle cover 1 7 7107 Handle top cover 1 8 7108 Spring 2 Item Parts No Description Qty 9 7109 Horn butto...

Page 20: ...5X50 3 13 7213 Spring washer 14 MM 1 14 7214 Gear Axle 1 15 7215 Key 8X7X18 1 PPS3000 125FS Drive Wheel Assembly Item Parts No Description Qty 16 7216 Ball Bearing 6006 2 17 7217 Gear 2 1 18 7218 Seal...

Page 21: ...18 UNF 1 2 8202 Bore 75 60 MM 1 3 8203 Nut M27x1 5 GB T 810 1988 1 4 8204 U CUPS Seals SUMPS 50x60x6 MM 2 5 8205 PTFE Ring 60 55 25 MM 1 6 8206 Piston 1 7 8207 Spacer 1 8 8208 Guide bush 1 9 8209 Wip...

Page 22: ...1 6 8106 Block 127x127 MM 1 7 8107 Flow control valve 1 8 8108 Relief valve 1 9 8109 Plug 1 10 8110 Tube 10 MM return 2 11 8111 Tube suction 1 Item Parts No Description Qty 12 8112 Fitting G3 8 19 2 1...

Page 23: ...PRESTO OWNER S MANUAL Page 23 POWER STAK PPS3000 125FS PPS3000 125FS Hydraulic Schematic Figure 15...

Page 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK PPS3000 125FS Labels Precautionary Warnings Figure 16...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS3000 125FS August 2011 to Present Figure 17...

Page 26: ...N DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3R...

Page 27: ...pt parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part a...

Page 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Page 29: ...PRESTO OWNER S MANUAL Page 29 POWER STAK PPS3000 125FS LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

Reviews: