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PRESTO OWNER’S MANUAL 

Page 4 

   POWER STAK PPS3000-125FS 

S E C T I O N  1

INTRODUCTION

This manual attempts to provide all of the information nec-

essary for the safe and proper installation, operation and 

maintenance of Presto Lifts Inc. battery operated, Power 

Stak.  It is important that all personnel involved with the 

installation, maintenance or operator of the stacker read this 

manual.  Additional manuals are available upon request or 

at www.PrestoLifts.com.  

Each Presto stacker is equipped with nameplate, serial num-

ber and model identifications.  Please refer to these numbers 

when ordering parts or requesting further information.  

The Presto stackers are designed for lifting, lowering and 

positioning  a  wide  variety  of  loads.   WHERE  UNIQUE 

SITUATIONS ARISE, WHICH ARE NOT COVERED IN 

THIS MANUAL, CALL PRESTO LIFTS FOR FURTHER 

INSTRUCTIONS.

The battery operated stackers are designed for in-plant/non-

hazardous locations only.  They can be used in a 8’ or larger 

aisle.  These units are not for personnel lifting.  

S E C T I O N  2

SAFETY

You must be trained and certified to operate this 

powered stacker. Federal law states that only prop-

erly trained operators are permitted to operate a 

powered industrial stacker and that your employer 

must train you and certify that you are qualified. 

(OSHA 1910.178  29QFR-7-1-06 Edition)

Presto lifts does not offer operator training.  Op-

erator training programs may be offered by your 

local Presto Lifts dealer or obtained online.  Enter, 

“powered industrial truck operator training” into 

a search engine.

The battery operated stackers are very powerful lifts capable 

of doing large amounts of work.  

DO NOT OPERATE THESE LIFTS WITHOUT CARE

-

FULLY READING THIS MANUAL.  In order to provide 

for the safe operation of these stackers, Presto Lifts Inc. has 

identified certain hazards that may occur during the mainte

-

nance and use of these lifts.  For safety reasons these units 

are designed to be serviced or repaired in the fully lowered 

position.  If performed properly, this will greatly reduce the 

possibility of injury.

WARNING!

When servicing the unit:

1. Key should be in “OFF” position.

2. E-stop should be depressed.

3. Disconnect the batteries at the terminals.

Do not perform any repair work on lifts if there is a

load on the forks or platform.

Do not perform any repair work if the forks or platform

is in the raised position.

All personnel must stand clear of the lift while in mo-

tion.

Do not put hands or feet under the forks or platform.

Do not stand underneath the forks or platform.

Do not stand in front of the stacker while in motion.

Do not stand, sit or climb on the lift.

Do not use the lift on soft, uneven or unstable surfaces.

Do not exceed the load center or capacity.

WARNING!

You or others around you can be seriously injured or even 

killed if you don’t use this stacker correctly. Read and 

obey all warnings and instructions in this manual and on 

the stacker. It is your responsibility before starting work 

to make sure it is in good working order.

Always be alert to the area around you and watch where 

you are walking. Be careful that you don’t get pinned or 

crushed between the stacker and a fixed object such as a 

wall or post.

Summary of Contents for Power Stak PPS3000-125FS

Page 1: ...nual Model Number _____________________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING...

Page 2: ...ponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not co...

Page 3: ...Checks 10 S E C T I O N 7 Troubleshooting 10 ORDERING REPLACEMENT PARTS 27 RESTOCKING POLICY 27 RETURN GOODS AUTHORIZATION 28 LIST OF FIGURES Fig 1 Operational Buttons 6 Fig 2 Straddle Leg 4 Bolt Tig...

Page 4: ...trial truck operator training into a search engine The battery operated stackers are very powerful lifts capable of doing large amounts of work DO NOT OPERATE THESE LIFTS WITHOUT CARE FULLY READING TH...

Page 5: ...load DO NOT operate when parts of anyone s body may be close to mast structure or any moving parts DO NOT drop loads on platform or forks DO NOT alter or modify this stacker in any way S E C T I O N 3...

Page 6: ...n the upper part of the handle When rotating the butterfly control CW towards the forks the stacker runs forwards in the forks first direction When rotating the butterfly CCW towards you the stacker r...

Page 7: ...area is clear of obstruc tions Check overhead clearance before lifting loads or trans porting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose terminals A white powder su...

Page 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Page 9: ...ord or plug provided If it will not fit outlet have proper outlet installed by a qualified elec trician Improper connection can result in a risk of an electric shock 1 Disconnect the charger from the...

Page 10: ...an and inspect all welds C Check wheels for wear and damage D Inspect nameplate for legibility Place the serial and model number shown on the nameplate on the cover of the manual for future reference...

Page 11: ...PRESTO OWNER S MANUAL Page 11 POWER STAK PPS3000 125FS PPS3000 125FS Figure 3...

Page 12: ...5FS PPS3000 125FS Exploded View Item Parts No Description Qty 1 1000 Body weld 1 2 2000 Mast assembly 1 3 3000 Lift mechanism 1 4 4000 Fork assembly 1 5 5000 Balance wheel 1 6 7000 Gear assembly 1 7 8...

Page 13: ...Snap ring 12 MM 4 5 2202 Guide roller 4 6 2203 Guide roller shaft 4 7 2204 Roller bearing 30706V 4 8 2205 Snap ring 30 MM 1 Item Parts No Description Qty 9 2103 Limit switch holder 1 10 2104 Limit sw...

Page 14: ...Qty 1 1101 Battery box cover 1 2 1102 Rear box cover 1 3 1103 Steering shaft cap 1 4 1104 Driving wheel cover 1 5 1201 Rear box 1 6 1202 Cover holder 1 7 1203 Battery holder 1 8 1204 Charger holder 1...

Page 15: ...Description Qty 1 3100 Lift frame 1 2 3200 Forged fork 2 3 3301 Fork shaft 1 4 3401 Idler wheel block 4 5 3402 Washer 4 6 3403 Snap ring 30 MM 4 7 3404 Roller bearing 30706V 4 8 3405 Bolt 4 9 3406 Nut...

Page 16: ...16 POWER STAK PPS3000 125FS Item Parts No Description Qty 1 4101 Leg assy 1 2 4102 Front wheel shaft 2 3 4103 Snap ring 35 MM 2 4 4201 Washer 4 5 4202 Ball bearing 6307 4 6 4203 Front wheel 2 PPS3000...

Page 17: ...lt M12X40 4 2 5102 Spring washer 12 MM 4 3 5103 Flat washer 12 MM 4 4 5104 Rear wheel frame 1 5 5201 Bolt M12X90 1 6 5202 Rear wheel side cover 2 7 5203 Snap ring 2 8 5204 Ball bearing 6203 2 9 5205 W...

Page 18: ...tion Qty 1 7100 Handle CH 2 1 2 7001 Handle pipe weld 1 3 7004 Pin 1 4 7002 Snap ring 8 MM 1 5 7003 Holder 2 6 7005 Air spring 1 7 7006 Bolt 1 8 7007 Flat washer 2 9 7008 Spring washer 1 10 7009 Lock...

Page 19: ...7103 Front button 1 4 7104 Electrical outlet big 1 5 7105 Electrical outlet small 1 6 7106 Left handle cover 1 7 7107 Handle top cover 1 8 7108 Spring 2 Item Parts No Description Qty 9 7109 Horn butto...

Page 20: ...5X50 3 13 7213 Spring washer 14 MM 1 14 7214 Gear Axle 1 15 7215 Key 8X7X18 1 PPS3000 125FS Drive Wheel Assembly Item Parts No Description Qty 16 7216 Ball Bearing 6006 2 17 7217 Gear 2 1 18 7218 Seal...

Page 21: ...18 UNF 1 2 8202 Bore 75 60 MM 1 3 8203 Nut M27x1 5 GB T 810 1988 1 4 8204 U CUPS Seals SUMPS 50x60x6 MM 2 5 8205 PTFE Ring 60 55 25 MM 1 6 8206 Piston 1 7 8207 Spacer 1 8 8208 Guide bush 1 9 8209 Wip...

Page 22: ...1 6 8106 Block 127x127 MM 1 7 8107 Flow control valve 1 8 8108 Relief valve 1 9 8109 Plug 1 10 8110 Tube 10 MM return 2 11 8111 Tube suction 1 Item Parts No Description Qty 12 8112 Fitting G3 8 19 2 1...

Page 23: ...PRESTO OWNER S MANUAL Page 23 POWER STAK PPS3000 125FS PPS3000 125FS Hydraulic Schematic Figure 15...

Page 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK PPS3000 125FS Labels Precautionary Warnings Figure 16...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS3000 125FS August 2011 to Present Figure 17...

Page 26: ...N DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3R...

Page 27: ...pt parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part a...

Page 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Page 29: ...PRESTO OWNER S MANUAL Page 29 POWER STAK PPS3000 125FS LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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