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6-Month Maintenance

Check water and gas piping

1.

Remove the boiler front jacket panel and perform a
gas leak inspection per steps 1 through 6 of the
Operating Instructions on page 7. If gas odor or
leak is detected, immediately shut down the unit
following procedures on page 7. Call a qualified
service technician.

2.

Visually inspect for leaks around the internal boiler
water connections and around the heat exchanger.
Visually inspect the external system piping, circula-
tors,

and

system

components

and

fittings.

Immediately call a qualified service technician to
repair any leaks.

Have leaks fixed at once by a qualified service tech-
nician. Failure to comply could result in severe per-
sonal injury, death or substantial property damage.

Operate Pressure Relief Valve

1.

Before proceeding, verify that the relief valve
outlet has been piped to a safe place of dis-
charge, avoiding any possibility of scalding from
hot water.

To avoid water damage or scalding due to valve
operation, a discharge line must be connected to the
relief valve outlet and directed to a safe place of dis-
posal. This discharge line must be installed by a
qualified service technician or heating / plumbing
installer in accordance with the PRESTIGE installa-
tion manual. The discharge line must be terminated
so as to eliminate possibility of severe burns or
property damage should the valve discharges.

WARNING

WARNING

2.

Read the temperature display and pressure
gauge to ensure the system is pressurized. Lift
the relief valve top lever slightly, allowing water to
relieve through the valve and discharge piping.

3.

If water flows freely, release the lever and allow
the valve to seat. Watch the end of the relief
valve discharge pipe to ensure that the valve
does not weep after the line has had time to
drain. If the valve weeps, lift the lever again to
attempt to clean the valve seat. If the valve
does not properly seat and continues to weep
afterwards, contact a qualified service techni-
cian to inspect the valve and system.

4.

If the water does not flow from the valve when
you lift the lever completely, the valve or dis-
charge line may be blocked. Immediately shut
the unit down per the instructions on page 7.
Call a qualified service technician to inspect the
valve and system.

Maintenance Procedures

6

Summary of Contents for Boiler

Page 1: ...ds in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualif...

Page 2: ... Maintenance 6 Month Maintenance SECTION IV Operations Instructions Page 7 SECTION V Boiler Control Display Page 8 Replacement parts Page 11 Indicates a potentially hazardous situation which if ignored can result in death serious injury or substantial property damage Indicates special instructions on installation operation or maintenance which are important to equipment but not related to personal...

Page 3: ...ter the unit s combustion air inlet See page 2 for details The PRESTIGE is equipped with a low water cutoff device The boiler and system piping must be filled and pressurized to 15 psig prior to startup The unit will shut down if the pressure falls below 10 psig Should overheating occur or the gas supply fail to shut off DO NOT turn OFF or disconnect the elec trical supply to the pump Instead shut...

Page 4: ...gas spillage or water leakage into the surrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to another location per the PRESTIGE installation manual WARNING WARNING Potential Contaminating Products Spray cans containing chloro fluorocarbons Permanent Wave S...

Page 5: ...tional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are completed review the service with the owner Owner Maintenance Periodically Check the area around the unit Check and remove any blockage from the combus tion air inlet and ventilation openings Check the temperature...

Page 6: ...e pipe the combus tion air inlet piping and locate the combustion air intake away from the contaminated areas WARNING NOTICE WARNING 1 Combustible flammable materials Do not store combustible materials gasoline or other flammable vapors or liquids near the unit Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if allowed to contaminate the com bustion air will...

Page 7: ...s leaking from the opening this indicates a dry condensate drain trap Fill the condensate trap assembly Contact a quali fied service technician to inspect the unit and condensate line and refill the condensate trap if problem persists regularly WARNING Under some circumstances the PRESTIGE may not produce enough condensate to keep the condensate trap full of liquid If the trap is not full small am...

Page 8: ...tlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with the PRESTIGE installa tion manual The discharge line must be terminated so as to eliminate possibility of severe burns or property damage should the valve discharges WARNING WARNING 2 Read the temperature display and pressure gauge ...

Page 9: ... and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seated firmly in place and all mounting screws are tighten If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 Set the room thermostat to lowest setting 2 Turn the service switch on the PRESTIGE con trol pane...

Page 10: ...urns to this mode after 20 minutes if no keys have been pressed on the display The first character shows on left side of display the cur rent status of the boiler depending on the condition of both the boiler and the burner The last 3 characters indi cate the start temperature If the burner is blocked due to a soft lockout the dis play alternates between a 9 followed by the boiler outlet temperatu...

Page 11: ... Note 1 This parameter is factory set to 140ºF It is important to note the control adds 46ºF to this setting therefore the actual domestic hot water setting is 140ºF 46ºF 186ºF Note 2 This parameter should not be changed from the factory setting The performance of the DHW will be affected and can become unreliable Note 3 This parameter should not be changed from the factory setting The performance...

Page 12: ...startwithout serv ice If the heating system is left unattended in cold weather appropriate safeguards or alarms should be installed to prevent prop erty damage Boiler Freeze Protection Feature The boiler control has an freeze protection feature built in This feature monitors the boiler tempera ture and responds as follows when no call for heat is present 45ºF Boiler circulator is ON 37ºF Boiler ci...

Page 13: ...splay Back Panel 3 PSJKT01B Connection Flange Panel 4 PSJKT02B Base Panel 5 PSJKT01F Front Jacket Panel 6 PSJKT01R Rear Jacket Panel 7 PSJKT01S Side Jacket Panel Left and Right 8 PSJKT01T Top Jacket Panel Front 9 PSJKT02T Top Jacket Panel Rear 10 PSJKT03 Control Cover Panel 11 PSRKIT21 Wall Mounting Bracket with Hardware ...

Page 14: ...et Adapter 4 PSRKIT04 NTC Sensor NTC1 NTC2 and NTC5 5 PGRKIT20 LWCO Pressure Device 6 PSRKIT05 Condensate Drain Assembly 7 PSRKIT06 Boiler Piping Return Assembly 8 PSRKIT07 Boiler Piping Supply Short Assembly 9 PSRKIT08 Boiler Piping Supply Long Assembly 10 HMVCIR02 Circulator 11 Pressure Gauge Fitting Fig 3 Prestige Internal Components ...

Page 15: ...Propane 3 PSRKIT12 Burner Plate 4 PSRKIT13 Blower with Gasket 5 PGRKIT01 Gas Valve 6 Venturi 001 7 PSRKIT14 Ignition Cable 8 PSRKIT15 Igniter with Gasket 9 PSRKIT16 Sight Glass Assembly Glass Gasket and Bracket 10 Propane Orifice 0 204 52 Not Shown 11 Burner Plate Gasket Not Shown 12 PGRKIT15 Gas Valve Rectifier Plug Not Shown 2 Fig 4 Prestige Burner Components ...

Page 16: ... Item Part No Description 1 PSRKIT18 Prestige Control Module 2 PSRKIT19 Transformer with Surge Protection 3 PSRKIT20 Prestige Control Module Display 4 PSRKIT17 Pressure Gauge Not shown Fig 5 Prestige Electronic Components ...

Page 17: ... hr Capable of 180º continuous production 5 year non prorated warranty ASME version available Construction of high quality corrosion resistant stainless steel AISI 316 Specially designed built in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available...

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