PreeKem TOPEX Service Manual Download Page 3

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1 Introduction

1-1 Summarize

TOPEX adopts the ultramodern apperance design, with high

tech color touch screen and color humanized

graphical interface, real

time imaging techiques,these all embody convenient and comfortable in modern

laboratory.TOPEX adopted microwave directional compression technology, that based on microwave vector

reflex design,Directional change field intensity distribution,Will be highly uniform microwave energy gathered

in the sample areas, improve the reaction of parallelism.

1-2 technical parameters

Microwave mode: dual magnetrons

Power supply: 50Hz

220

240V

Microwave power: 0~1700W

Microwave frequency: 2450MHz

Power control: PID

Vessels type:10\15\40

Work temperature: 0~260

Work pressure:0~6MPa

1-3 Safety precautions

Dual interlock switches.

Pressure sensor: Pressure sensor is used to monitor pressure produced by sample reaction.Microwave

can only be generated when the real

time pressure is under the setting value.

Temperature sensor:Temperature sensor is used to monitor samples’ temperature.Microwave can only

be generated when the real

time temperature is not beyond setting value.

1-4 Safety standards

Troubleshooting should not be dealed with power on,please refer to the following rules if the condition needs

the power on:

Open the door to avoid microwave started by mishandling.

Make sure that you are clearly familiar with wiring diagram, understanding various electronic

components described on wiring diagram,understanding their working voltage and features.

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TOPEX service manual

Directly measuring the output of high voltage transformers and filament transformers with the power

on is forbidden.

Directly measuring the high voltage diodes with the power on is forbidden.

Directly measuring the magnetrons with the power on is forbidden.

Directly measuring the high voltage diode with the power on is forbidden.

Replacing the high voltage components need the time elapsed 5 minutes after the power is turned

off,because of high voltage capacitor discharge.

1-5 Application rules

Samples of dangerous chemical reaction or explosive characteristic of atomic groups must be pay serious

attentions. Before make clear of microwave control ability and chemical reaction intensity, TOPEX can not be

put in use.

Summary of Contents for TOPEX

Page 1: ...cess of maintenance Before troubleshooting maintenance engineer should be familiar with instrument wiring diagram fully understand the components work voltage and working mechanism Please give special...

Page 2: ...0 3 8 Turntable motor replacement 21 3 9 LCD replacement 23 3 10 Built in camera and monitor replacement 24 3 11 LED backlight replacement 26 3 12 Push style electromagnet replacement 26 4 Trouble sho...

Page 3: ...ure Microwave can only be generated when the real time temperature is not beyond setting value 1 4 Safety standards Troubleshooting should not be dealed with power on please refer to the following rul...

Page 4: ...er to fig 2 2 Fig 2 2 Fuse holders We define the above thyristor belongs to fisrt group and the bellow one belongs to the second group Other components like magnetrons high voltage items can be define...

Page 5: ...3 4 LED light 00cz021 5 Pressure plate 26aa015 6 PCB board Built in monitor 7 monitor 00fa704 8 Power PCB Built in monitor 9 Holder 26aa014 10 TOPEX service manual 2 3 Bottom view Fig 2 3 bottom compo...

Page 6: ...11 2 4 Main control board layout No Describe Inventory code 5 Photoelectric sensor 26tj205 6 bracket 23aa020 7 bracket 09aa042 12 TOPEX service manual...

Page 7: ...ce of the magnetron Note Exhaust duct is mounted with magnetron please don t take down when replace the magnetron Fig 3 2 magnetron The second magnetron The first magnetron Nuts Exhaust duct Temperatu...

Page 8: ...like fig 3 8 take down four fixed nuts and disconnect the cord We can do replacement process Two HV transformers are installed as the same way Wiring layout We normally do not stipulate the input wiri...

Page 9: ...tor its conductive feature is controlled by signal Control signal is afford from JP4 15 20 pins pin 15 17 and 19 belong to the first thyristor pin 16 18 and 20 belong to the second one the range of co...

Page 10: ...ng silicone 4 Remount the exhaust fan fixed by three M5 nuts refer to fig 3 16 5 Restore wiring connection Fig 3 17 Sealing silicone Fig 3 18 Connection bracket Exhaust fan wiring diagram 20 TOPEX ser...

Page 11: ...nuts Turntable motor is a subassembly gathered with metal bracket photoelectric sensor and grating Note 1 Instrument should be overturned take down the black cover 2 Take the turntable and vessels out...

Page 12: ...ed by four M3 6 screws data communication type is serial communication via a LCD connector connected with main control board refer to wiring diagram There are four points need to pay more attention wh...

Page 13: ...ionship is described like fig 3 30 Fig 3 30 Monitor screen subassembly Note Monitor and its PCB connection style is push pull way strange form LCD refer to fig 3 31 Fig 3 31 Push pull style 26 TOPEX s...

Page 14: ...fan does not work Replace related temperature Temperature value unstable Microwave interference Temperature socket loosen Temperature sensor Main control board error Check door gap Re mount the temper...

Page 15: ...board error Increase setting value Replace main control board Warning Turntable fault Photoelectric sensor fault Main control board error Turntable motor fault Replace Photoelectric sensor Replace mai...

Page 16: ...rowave power match Thyristor can not control its output voltage may cause this fault there are three cause reasons 1 Power control signal afford by main control board is error 2 Thyristor is broken 3...

Page 17: ...at is gray status represents lowercase and highlight represents uppercase refer to fig 6 2 and 6 3 Fig 6 2 Lowercase status Status button 34 TOPEX service manual Fig 6 3 Uppercase status Fig 6 4 Tempe...

Page 18: ...l the output voltage is 10 mV This operation process is zero calibration Fig 6 5 Wiring layout for pressure calibration 2 Connect J6 pin G and J with a mini jumper adjust side S until the output volta...

Page 19: ...Preekem Scientific Instruments Co Ltd No 2 Building No 4299 Jindu Road Shanghai 201108 China Tel 86 021 5442 7057 Fax 86 021 5442 7063 E mail Support preekem com Service manual Ver 1 0...

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