PreeKem TOPEX Service Manual Download Page 16

31

Fig 4-1 Magnetron appearance

Fault type:

filament cathode open circuit, antenna spark, magnet flaws.

Caused faults: no microwave, lower microwave efficience, blown fuse and HV diode.

4-2 Infrared sensor

Type: OPTCSMLT15

Temperature range: 0~350

Output: 0~3.5V

Ratio: 15:1

Scale: 1

\10mV

Wiring define:

4-3 Pressure sensor

Range: 0~5Mpa

Output: 0~5V

Scale: 1atm / 50mV

Filament cathode

32

TOPEX service manual

5. Fault cause analysis

5-1 No microwave generated

Maintenance engineer should confirm the fuses are not blown. If the fuse blown continually when start

microwave, the problem must be caused by short circuit hidden in HV components, such as thyristor, HV

capacitor,HV transformers and so on. Measuring method refer to chapter 4.

If HV components have good quality, the possible reasons are terminals spark.

Confirm related thyristor has input or output voltage. If no input voltage, the problem may caused by the

former components described on wiring diagram, and if no output voltage, the problem maybe caused by

thyristor error.

If the problem is still encounter, change the magnetron and have a try.

5-2 Garble microwave power match

Thyristor can not control its output voltage may cause this fault, there are three cause reasons.

(1) Power control signal afford by main control board is error.

(2) Thyristor is broken.

(3) Mutual inductor is broken.

5-3 Infrared display value error

Infrared temperature is compensated, so the real temperature is lower than reading value displayed on

screen, but they are both have a certain proportion relation.

Measuring the output signal, if the signal is too large or stable, this problem must be caused by fault main

control board.

If the signal does not up while the temperature go up, the IR sensor may be broken.

5-4 Pressure display value error

Observe the pressure value displayed on screen whether change or not to affirm fault through press the

sensitive terminal by thumb.

Measuring the output signal between blue and white, if the signal can match the displayed value, the

problem maybe caused by pressure sensor.

If there is no output signal or weak signal change, that’s probably the pressure sensor error.

Replace the pressure sensor after the fault confirmed to avoid difficult installation.

5-5 Other components faults

Other components work mechanism are relatively simple,right work voltage and good quality, these

problems can be easily deal with according to the wiring diagram.

Summary of Contents for TOPEX

Page 1: ...cess of maintenance Before troubleshooting maintenance engineer should be familiar with instrument wiring diagram fully understand the components work voltage and working mechanism Please give special...

Page 2: ...0 3 8 Turntable motor replacement 21 3 9 LCD replacement 23 3 10 Built in camera and monitor replacement 24 3 11 LED backlight replacement 26 3 12 Push style electromagnet replacement 26 4 Trouble sho...

Page 3: ...ure Microwave can only be generated when the real time temperature is not beyond setting value 1 4 Safety standards Troubleshooting should not be dealed with power on please refer to the following rul...

Page 4: ...er to fig 2 2 Fig 2 2 Fuse holders We define the above thyristor belongs to fisrt group and the bellow one belongs to the second group Other components like magnetrons high voltage items can be define...

Page 5: ...3 4 LED light 00cz021 5 Pressure plate 26aa015 6 PCB board Built in monitor 7 monitor 00fa704 8 Power PCB Built in monitor 9 Holder 26aa014 10 TOPEX service manual 2 3 Bottom view Fig 2 3 bottom compo...

Page 6: ...11 2 4 Main control board layout No Describe Inventory code 5 Photoelectric sensor 26tj205 6 bracket 23aa020 7 bracket 09aa042 12 TOPEX service manual...

Page 7: ...ce of the magnetron Note Exhaust duct is mounted with magnetron please don t take down when replace the magnetron Fig 3 2 magnetron The second magnetron The first magnetron Nuts Exhaust duct Temperatu...

Page 8: ...like fig 3 8 take down four fixed nuts and disconnect the cord We can do replacement process Two HV transformers are installed as the same way Wiring layout We normally do not stipulate the input wiri...

Page 9: ...tor its conductive feature is controlled by signal Control signal is afford from JP4 15 20 pins pin 15 17 and 19 belong to the first thyristor pin 16 18 and 20 belong to the second one the range of co...

Page 10: ...ng silicone 4 Remount the exhaust fan fixed by three M5 nuts refer to fig 3 16 5 Restore wiring connection Fig 3 17 Sealing silicone Fig 3 18 Connection bracket Exhaust fan wiring diagram 20 TOPEX ser...

Page 11: ...nuts Turntable motor is a subassembly gathered with metal bracket photoelectric sensor and grating Note 1 Instrument should be overturned take down the black cover 2 Take the turntable and vessels out...

Page 12: ...ed by four M3 6 screws data communication type is serial communication via a LCD connector connected with main control board refer to wiring diagram There are four points need to pay more attention wh...

Page 13: ...ionship is described like fig 3 30 Fig 3 30 Monitor screen subassembly Note Monitor and its PCB connection style is push pull way strange form LCD refer to fig 3 31 Fig 3 31 Push pull style 26 TOPEX s...

Page 14: ...fan does not work Replace related temperature Temperature value unstable Microwave interference Temperature socket loosen Temperature sensor Main control board error Check door gap Re mount the temper...

Page 15: ...board error Increase setting value Replace main control board Warning Turntable fault Photoelectric sensor fault Main control board error Turntable motor fault Replace Photoelectric sensor Replace mai...

Page 16: ...rowave power match Thyristor can not control its output voltage may cause this fault there are three cause reasons 1 Power control signal afford by main control board is error 2 Thyristor is broken 3...

Page 17: ...at is gray status represents lowercase and highlight represents uppercase refer to fig 6 2 and 6 3 Fig 6 2 Lowercase status Status button 34 TOPEX service manual Fig 6 3 Uppercase status Fig 6 4 Tempe...

Page 18: ...l the output voltage is 10 mV This operation process is zero calibration Fig 6 5 Wiring layout for pressure calibration 2 Connect J6 pin G and J with a mini jumper adjust side S until the output volta...

Page 19: ...Preekem Scientific Instruments Co Ltd No 2 Building No 4299 Jindu Road Shanghai 201108 China Tel 86 021 5442 7057 Fax 86 021 5442 7063 E mail Support preekem com Service manual Ver 1 0...

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