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PRECISION DIGITAL ProtEX-MAX PD8-6001 Series, Instruction Manual

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PRECISION DIGITAL ProtEX-MAX PD8-6001 Series Instruction Manual Download Page 31

 
 

ProtEX-MAX PD8-6001 Explosion-Proof Feet & Inches Meter Instruction Manual

 

 

31 

 

Calibrating the Meter with External Source (

Cal

) 

 

Note: To scale the meter without a signal 
source refer to 

Scaling the Meter (

SCALE

)

, 

page 30

. 

 

The meter can be calibrated to display the process variable in engineering units by applying the 
appropriate input signal and following the calibration procedure. 
The use of a calibrated signal source is strongly recommended to calibrate the meter. 

 

 

 

Warm up the meter for at least 15 minutes before 

performing calibration to ensure specified accuracy. 

 

  

 

 

 

Summary of Contents for ProtEX-MAX PD8-6001 Series

Page 1: ...Horizontal Tanks 32 Point Square Root or Exponential Linearization Modern Sleek and Practical Enclosure Display Mountable at 0 90 180 270 Degrees Explosion Proof IP68 NEMA 4X Enclosure SafeTouch Throu...

Page 2: ...d result in death or serious injury Make sure only qualified personnel perform the installation Never remove the instrument cover in explosive environments when the circuit is live Cover must be fully...

Page 3: ...Dual Scale for Level Application 30 Calibrating the Meter with External Source Cal 31 Setting the Display Parameter Intensity dsplay 32 Setting the Relay Operation relay 33 Setting the Relay Action 33...

Page 4: ...ches meter offers all the functionality of the ProVu PD6001 as a fully FM CSA ATEX and IECEx approved explosion proof product Its superluminous LED digits make it easily readable in smoke dust fog and...

Page 5: ...to 199 0 will disable filter Filter Bypass Programmable from 0 1 to 99 9 of calibrated span Recalibration All ranges are calibrated at the factory Recalibration is recommended at least every 12 month...

Page 6: ...five decimal places or none PV2 only d ddddd d dddd d ddd d dd d d or dddddd Calibration Range Input Range Minimum Span Input 1 Input 2 4 20 mA 0 15 mA 10 V 0 01 V An error message will appear if the...

Page 7: ...xternal 100 1200 Serial Communications Compatibility EIA 485 Connectors Removable screw terminal connector Max Distance 3 937 1 200 m max Status Indication Separate LEDs for Power P Transmit TX and Re...

Page 8: ...C T5 40 C to 65 C Certificate number Sira 12ATEX1182 IECEx Ex d IIC T Gb Ex tb IIIC T90 C Db IP68 Ta 40 C to C T6 40 C to 60 C T5 40 C to 65 C Certificate Number IECEx SIR 12 0073 Special Conditions f...

Page 9: ...6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2k...

Page 10: ...applicable local and national regulations e g NEC For Installation in USA The ProtEX MAX must be installed in accordance with the National Electrical Code NEC NFPA 70 For Installation in Canada The Pr...

Page 11: ...hile the instrument is in service Cover Jam Screw The cover jam screw should be properly installed once the instrument has been wired and tested in a safe environment The cover jam screw is intended t...

Page 12: ...ck of the electronics module Some connectors may be provided already connected These connections are required for proper operation of the ProtEX MAX and should not be removed unless instructed to by t...

Page 13: ...M LINK connector cable Otherwise the instrument will not function properly Figure 3 Connector Labeling for Fully Loaded PD6001 Power Connections Power connections are made to a two terminal connector...

Page 14: ...ent and voltage inputs Setup and programming is performed through the front panel buttons Figure 5 Transmitters Powered by Internal Supply Figure 6 Transmitter Powered by Ext Supply or Self Powered Th...

Page 15: ...r The ProtEX MAX has three diagnostic LEDs a Power P LED to show when the module is powered properly a Transmit Data TX LED to show when the module is being transmitted to by the PC side and a Receive...

Page 16: ...ble manufacturer for recommendations 2 Refer to RS 232 to RS 485 Converter documentation for further details 3 Use shielded cable twisted pairs plus ground Connect ground shield only at one location W...

Page 17: ...es to prevent damage to the meter and ensure personnel safety When using more than one instrument in a multi drop or multi point mode each meter must be provided with its own unique address See Modbus...

Page 18: ...cuits for RC network assembly and installation Figure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed cont...

Page 19: ...Feature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and trigger the interl...

Page 20: ...requirements and applicable national state and local codes to prevent damage to the meter and ensure personnel safety External Switch Contacts The ProtEX MAX includes 4 digital inputs These digital i...

Page 21: ...more than three inches from the glass before pressing the next button When the cover is removed the four mechanical buttons located next to the sensors are used The sensors are disabled when a mechan...

Page 22: ...3 Note Note F4 8 are digital inputs LEDs for relays in manual mode flash with the M LED every 10 seconds M flashing by itself indicates Aout manual control is used Press the Menu button to enter or ex...

Page 23: ...double click on the drive labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two programs on your computer Simply follow the onscreen instructio...

Page 24: ...ess Enter to assign the Main display parameter default PV Dset 1 Display set 1 Display relay 1 through 8 set point D Hi Display high Display high value D lo Display low Display low value Display Param...

Page 25: ...ter the Analog output scaling menu Dis 1 Display 1 Program display 1 value Out 1 Output 1 Program output 1 value e g 4 000 mA Display Parameter Action Setting Description Dis 2 Display 2 Program displ...

Page 26: ...ght arrow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest The leading zero in any of the unit designations is omitted Because of...

Page 27: ...he voltage input is capable of accepting any signal from 10 to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals After selecting mA or Volt input d SCAL is displayed press Enter to...

Page 28: ...O O o o p P q q r r s S t t u u v V u w w x X y Y z Z Degree Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when selected th...

Page 29: ...The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced menu under the Multi Point Linearization Linear menu selection prior to scalin...

Page 30: ...hat the calibration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during i...

Page 31: ...Scaling the Meter SCALE page 30 The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The us...

Page 32: ...alue in feet with unit or tag 6 Max min values 7 Engineering units or custom legends 8 Modbus input 9 Off no display Display Intensity The meter has eight display intensity levels to give the best per...

Page 33: ...gnore on off Setting the Relay Action Operation of the relays is programmed in the Action menu The relays may be set up for any of the following modes of operation 1 Automatic reset non latching 2 Aut...

Page 34: ...4 20 mA Input Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input...

Page 35: ...th Fail Safe Operation Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with Fail Safe Operation Set Reset Note Relay coil...

Page 36: ...crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and g...

Page 37: ...llowing graphs show the operation of the time delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drop...

Page 38: ...following The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visu...

Page 39: ...ion Latching Relay LatcH In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LE...

Page 40: ...so that the first pump on is the first pump off Application 1 Pump Alternation Using Relays 1 2 1 Relays 1 and 2 are set up for pump alternation 2 Relays 3 and 4 are set up for low and high alarm ind...

Page 41: ...ump The following graphics provide a visual representation of a typical pump alternation application with high and low alarm monitoring 1 Relay 4 turns the main pump on at 30FT and turns it off at 10F...

Page 42: ...opened the corresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re activat...

Page 43: ...tly for manual control Selecting automatic control sets all relays and analog output for automatic operation Setting Up the Password pass The Password menu is used for programming three levels of secu...

Page 44: ...word protection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six digit password is entered t...

Page 45: ...menu function cutoff out Functn Signal input conditioning Select linear square root programmable exponent or round horizontal tank function Pv 1 PV1 Select PV1 number of linearization points Linear L...

Page 46: ...ne 1 High Max on line 1 Ln1 lo Line 1 Low Min on line 1 Ln1 Hl Line 1 High Low Max min line 1 Display Parameter Action Setting Ln2 Hi Line 2 High Max on line 2 Ln2 lo Line 2 Low Min on line 2 Ln2 Hl L...

Page 47: ...lue See examples below Rounding Selection Actual Value Secondary Display Value Main Display Value Actual Value Secondary Display Value Main Display Value 1 12 093 12 093 12FT1IN 2 16 12 953 12 953 12F...

Page 48: ...A multi point network consists of multiple drivers and receivers connected on a single bus where any point node can transmit and or receive data RS 485 allows multiple drivers and receivers on the sam...

Page 49: ...selection Meters are set up at the factory for linear function with 2 point linearization The linear function provides a display that is linear with respect to the input signal Multi Point Linearizat...

Page 50: ...olume in any engineering unit Note After Scale is displayed continue pressing the Enter button until the meter completes the scaling of the input and display values Changing the Volume from Gallons to...

Page 51: ...ed regardless of input 7 Calibrate Calibrate the internal 4 20 mA source reference used to scale the 4 20 mA output Analog Output Source The source for generating the 4 20 mA output may be assigned to...

Page 52: ...will continue to be calculated in the background Ln1 Hi Display maximum display value on line 1 Ln1 Lo Display minimum display value on line 1 Ln1 HL Display maximum minimum display values on line 1 D...

Page 53: ...nal and press Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost digit brighter than th...

Page 54: ...h the User menu SafeTouch Buttons The ProtEX MAX is equipped with four sensors that operate as through glass buttons so that it can be programmed and operated without removing the cover and exposing t...

Page 55: ...he User menu 2 Display continuously by assigning either display to max min through the Display menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max min...

Page 56: ...e Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software number SFT and version UER information Write down the in...

Page 57: ...il safe relay 3 Fls 3 Off Fail safe relay 4 Fls 4 Off On delay relay 1 On 1 0 0 sec Off delay relay 1 Off 1 0 0 sec On delay relay 2 On 2 0 0 sec Off delay relay 2 Off 2 0 0 sec On delay relay 3 On 3...

Page 58: ...displayed Meter is password protected enter correct six digit password to unlock Meter displays error message during calibration Error 1 Check signal connections 2 Check input selected in Setup menu 3...

Page 59: ...is consistent with the appropriate hazardous locations certifications If the instrument is installed in a high voltage environment and a fault or installation error occurs high voltage may be present...

Page 60: ...ProtEX MAX PD8 6001 Explosion Proof Feet Inches Meter Instruction Manual 60 This Page Intentionally Left Blank...

Page 61: ...079 31 2008 EN 61000 6 4 2007 EN 61010 1 2001 and EN 61326 2006 are no longer harmonized The requirements of these standards have been checked against the harmonized standard EN 55022 2010 EN 60079 0...

Page 62: ...Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com For Sales Support or to place an order please contact your local distributor or Call 800 343 1001 or 508 655 7300 Fax 508 65...

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