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PD500

 SuperNova PID Process & Temperature Controllers

www.predig.com

5

Easy to Use Menu Structure

Each parameter is located in an associated menu group.

Set value (SV) number
[1; 1-4]

Set value (SV) high limit
[1370; refer to input range]

Set value (SV) low limit
[-200; refer to input range]

Set value 1 (SV1)
[-200; refer to input range]

Set value 2 (SV2)
[-200; refer to input range]

Set value 3 (SV3)
[-200; refer to input range]

Set value 4 (SV4)
[-200; refer to input range]

<0100>

<0101>

<0102>

<0103>

<0104>

<0105>

<0106>

SV Group 

Setup Parameter Lock

To prevent unauthorized changes to key parameters with 

pushbuttons or software, a user may lock the settings. Two 

levels of lock exist. Lock setting 1 locks all parameters except 

LOCK and the G.SV group to allow set value changes. Lock 

setting 2 locks all parameters except the LOCK parameter. 

To unlock the controller, an operator must change the LOCK 

parameter to off (0) with pushbuttons or software.

For  a  complete  list  of  setup  parameters, 

their functions, and setting options, refer to 

the PD500 Series Instruction Manual

PROCESS & TEMPERATURE INPUTS

SuperNova Controllers use a single universal input that 

accepts process and temperature inputs.

Thermocouple:

 K, J, E, T, R, B, S, L, N, U, W, PLII

RTD: 

JPT100, PT100

Process: 

1-5 V (4-20 mA), 0-5 V, 0-10 V,

0-50 mV, 0-100 mV

External 250 Ω resistor required to read 4-20 mA. 

Recommended accessory PDX-RES2.

VERSATILE OPERATION

Powerful standard and optional features such as universal 

inputs, current 4-20 mA (SCR), voltage pulse (SSR), or 

relay control outputs, two alarm relays, two digital inputs, 

serial communications, and remote setpoint control make 

the SuperNova an excellent choice for any process or 

temperature control application requiring easy to change, 

visible set points.

Main Control & Secondary Outputs

The main control output can be a 4-20 mA (SCR), voltage 

pulse (SSR), or relay output. A secondary relay control output 

is standard, which allow for one or two direction SV control 

(i.e., heating and cooling).

Mini-USB Port for SuperNova Software 

A mini-USB port may be used for a direct PC connection to 

run the SuperNova software for monitoring, programming, 

and data logging. This USB port is located

 

behind the panel  

on the top of the controller for PD510 1/16 DIN models, and 

on the front behind an IP65 rubber tab on PD520 and PD530 

1/8 and 1/4 DIN models.

Easy Auto/Manual Control Mode Switching

Changing between auto and manual control modes is 

 

accomplished by holding two buttons that are labelled SET and   

. A graphic on the front panel indicates that these buttons 

control the Auto/Manual (A/M) function:

Programmable Alarm Relays

All PD500 Series controllers have two SPST alarm relays. 

These alarm relays can be used for a variety of alarm and 

control functions and include a number of useful features.

  On/Off Control 

  High/Low Alarms

  Set Point Deviation Alarms

  Loop Break Alarm

  Latching or Automatic Reset

  Fail-Safe and Standby Alarms

  Alarm Delays and Wide Deadbands

How to Read Parameters and How To 

Change Parameter Values

<0100>

Set value (SV) number

[ 1; 1 - 4]

Parameter name

<Modbus address>

[Default value; setting options]

Save parameter value

and move to next

parameter

Menu Programming:

Use buttons to change

parameter value.

Enter

programming

menu

Summary of Contents for PD510

Page 1: ...and Heating Cooling Control Primary Control Output Options 4 20 mA SCR Voltage Pulse SSR or Relay Secondary Control Output Relay Standard on All Models Easily Switch Between Auto and Manual Control Modes Up to 2 Alarm Relays 4 20 mA Retransmit Outputs Remote Set Value 1 5 V Input Option 4 20 mA with External Resistor Digital Input Set Value Selection RS 485 Serial Communications Option Modbus RTU ...

Page 2: ...ig com 2 TABLE OF CONTENTS OVERVIEW 3 EASY TO READ OPERATE 4 QUICK SETUP PROGRAMMING 4 PROCESS TEMPERATURE INPUTS 5 VERSATILE OPERATION 5 SUPERNOVA TCS SOFTWARE 7 NEMA 4 4X FIELD ENCLOSURES 8 DIMENSIONS 9 CONNECTIONS 10 SPECIFICATIONS 11 ORDERING INFORMATION 14 ...

Page 3: ...to retransmit the process variable set value or output level This is especially useful for temperature inputs like thermocouples and RTDs Other options include a secondary 4 20 mA input to remotely control the set value and RS 485 for Modbus communication A mini USB port may be used for a direct PC connection to run the SuperNova software for monitoring programming and data logging This USB port i...

Page 4: ...ped by category To access the group menus press and hold the Mode MD button for one second Navigate through the group menus using the UP or DOWN arrow buttons To enter a Group or change a parameter press SET Group Display Group Name General Description Set Value Group Select active Set Values and Set Value limits Input Group Configure input type and display scaling Output Group Configure control o...

Page 5: ... two alarm relays two digital inputs serial communications and remote setpoint control make the SuperNova an excellent choice for any process or temperature control application requiring easy to change visible set points Main Control Secondary Outputs The main control output can be a 4 20 mA SCR voltage pulse SSR or relay output A secondary relay control output is standard which allow for one or t...

Page 6: ...ons ability PDA7485 PDA8485 Analog Retransmit Output An optional 4 20 mA retransmitting output is available on all sizes of SuperNova Controllers This is especially useful when using a temperature input to provide a 4 20 mA signal to the control room or other equipment 4 20 mA Retransmitting Output Retransmit Based on PV SV or MV Auto Tuning PID A high accuracy auto tuning function calculates the ...

Page 7: ...rd drive Data log files may be exported to HTML xls xlsx or pdf format as graphs or data tables Graphs may also be exported as bmp gif jpeg or png Data tables may also be exported as csv USB Powered USB port provides power to the controller for programming Apply normal power for general controller operations Remote Programming SuperNova TCS software allows all setup parameters to be programmed rem...

Page 8: ...ontroller wiring Enclosures are available for 1 2 PD510 1 6 PD520 or 1 2 PD530 SuperNovas The enclosure is large enough to mount the PDA1024 01 DIN rail mounted 24 V transmitter supply Plastic Enclosures Internally Mounted PDA3400 Series Covers with screws The PDA3400 Series enclosures for the SuperNova fully cover the controller The controller is fully housed inside the enclosure behind a clear p...

Page 9: ... 1 6 PD520 SuperNovas PDA2606 V with Six PD520s 1 8 DIN PDA2601 V with One PD520 1 8 DIN Steel Enclosures Externally Mounted PDA2700 Series Covers with Hinge Latch This is Precision Digital s painted steel line of enclosures for the SuperNova The controller mounts through a hinged cover with a latch allowing for easy access to controller wiring Enclosures are available for 1 6 PD520 SuperNovas PDA...

Page 10: ...t s provided with the controller Insert controller into the panel cutout Install mounting bracket s and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until controller is snug to the panel DO NOT OVER TIGHTEN as the rear of the panel may be damaged See Figure 1 and Figure 2 Figure 1 PD510 Mounting Bracket Installation Figure 2 PD520 PD530 M...

Page 11: ...5 26 27 28 29 30 31 32 33 34 35 36 13 14 15 16 17 18 19 20 21 22 23 24 See Manual SUB1 SUB2 COM RLY RLY OUT1 OUT2 RTD mA V B A B TC RS485 A B SCR or SSR RLY 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 OUT2 RLY OUT1 RET REM RTD B A B TC mA V RS485 A B D I 1 COM D I 2 SUB1 SUB2 COM RLY RLY See Manual RLY PD510 R 1 16 DIN PD520 R 1 8 DIN PD530 R 1 4 DIN RET D I 1 COM D I 2 REM 1 2 3 4 5 6 7 8 9 10 1...

Page 12: ...520 0 81 20 5 0 50 12 8 0 37 9 3 PD530 1 14 29 0 0 59 15 0 0 43 11 0 PV Display Update Rate 4 second 250 ms Non Volatile Memory Settings stored for a minimum of 10 years EEPROM life 1 million writes Included Components Controller with rubber gasket and mounting bracket 250 Ω resistor 1 and Quick Start Guide Additional 250 Ω resistor 1 provided for models with remote setpoint input option EEPROM Lo...

Page 13: ...ce 600 Ω minimum Recommended minimum cycle time 1 sec Relay Output Rated resistive load switching capacity 5 A 250 VAC 5 A 30 VDC Max switching power 750 VA 90 W Max switching voltage 250 VAC 110 VDC Max switching current 5 A Mechanical life 20 million cycles at 180 CPM Recommended minimum cycle time 20 sec Alarm Relay Outputs Function Programmable for 13 different alarm types or off Number Two al...

Page 14: ...ange 3 937 ft 1 2 km Baud Rate Programmable for 4800 9600 14400 19200 38400 57600 bps Start Bit 1 bit Data Bits Programmable for 7 or 8 bits Parity Programmable for none even or odd Stop Bit Programmable for 1 or 2 bits Protocol PC LINK STD PC LINK SUM MODBUS ASCII MODBUS RTU Response Time Actual response time processing time response time x 50 ms SuperNova TCS Software Availability Download direc...

Page 15: ...elays 100 240 VAC PD520 S CTD Voltage Pulse SSR Relay Control Output 2 Alarm Relays RS 485 4 20 mA Retransmit 2 Digital Inputs 100 240 VAC PD520 S CTDR Voltage Pulse SSR Relay Control Output 2 Alarm Relays RS 485 4 20 mA Retransmit 2 Digital Inputs 4 20 mA SV Input 100 240 VAC PD520 R Relay On Off Relay Control Output 2 Alarm Relays 100 240 VAC PD520 R CTD Relay On Off Relay Control Output 2 Alarm...

Page 16: ...2 Relay output for On Off control 2 SUB alarm relay outputs R Control OUT 1 Relay output for On Off or time proportional PID control Control OUT 2 Relay output for On Off control 2 SUB alarm relay outputs S Control OUT 1 Voltage pulse output for On Off or time proportional SSR PID control Control OUT 2 Relay output for On Off control 2 SUB alarm relay outputs Communication RS485 None C RS 485 comm...

Page 17: ...1MA 1MA Signal Isolator with One 4 20 mA Input and One 4 20 mA Output PD659 1MA 2MA Signal Splitter with One 4 20 mA Input and Two 4 20 mA Outputs PD659 1V 1MA Signal Conditioner with One 0 10 VDC Input and One 4 20 mA Output PD659 1MA 1V Signal Conditioner with One 4 20 mA Input and One 0 10 VDC Output Your Local Distributor is Model Series Controllers Material Enclosures for PD510 1 16 DIN Contr...

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