60
MICROWAVE SYSTEM
The Primary and Secondary switches are engaged with a single actuator attached to the right-side
hinge. Because of this design, the door position has a direct and precise relationship with the switch
contacts.
The actuator is a part with a step machined into one side to allow for the Primary switch to open
before the Secondary switch (mounted beside it). This step is hardly noticeable due to its height of
0.01” (0.25mm)
The two switches share the same adjustment and mounting hardware, but do not share the same
actuator surface. The 0.001” step allows for the required timing separation.
The proper dista
nce to adjust the Primary and Secondary switches is 0.040” (1.0mm). This distance is
measured between the switch body and the metal paddle. At this distance, the opening sequence of
the three switches is correct and the microwave emission are well within the safety specifications.
The Monitor switch is located on the left side of the oven and is actuated per a round post with a step
machined into one side
. The proper distance to adjust the Monitor switch is 0” (0mm). This switch is
to be adjusted fully closed to support the Primary and Secondary switch contacts opening first.
Primary and Secondary switch adjustment steps:
1)
Open and close the door to verify the door moves freely and fully closes. The door springs
must be pulling the door closed to the oven cavity.
2)
Remove both sides and the top cover top access the LED and the switches.
3)
Loosen the #2 Phillips screw on the mounting bracket and the two #1 Phillips screws holding
the switch body.
4)
Place a 0.040”
(1.0mm) gauging tool between the switch body and the metal paddle.
5)
Confirm the adjustment is correct and tighten mounting hardware.
6)
Open and close the door while checking the sequence of de LED lights on the control board,
SW1 first, SW2 second, and SW3 is last to switch off when the door is opened.
7)
Install a thread locking material to the mounting hardware (Optional).
Monitor switch adjustment steps:
Same as above with one
exception: Change the dimension in step 4 above to 0” (0mm). This switch
must be fully closed when the door is in the closed position.
Summary of Contents for Copa Express
Page 6: ...vi INDEX ...
Page 7: ...1 SAFETY INSTRUCTIONS ...
Page 11: ...5 SPECIFICATIONS INSTALLATION ...
Page 12: ...6 SPECIFICATIONS INSTALLATIONS Spec Sheet ...
Page 16: ...10 DAILY CLEANING QUARTERLY MAINTENANCE ...
Page 17: ...11 DAILY CLEANING QUARTERLY MAINTENANCE ...
Page 24: ...18 THEORY OF OPERATION ...
Page 25: ...19 THEORY OF OPERATION ...
Page 32: ...26 OVEN CONTROLS AND COOKING ...
Page 33: ...27 OVEN CONTROLS AND COOKING ...
Page 41: ...35 USER SETTINGS ...
Page 50: ...44 MANUFACTURE SETTINGS ...
Page 51: ...45 MANUFACTURE SETTINGS ...
Page 56: ...50 ALERTS ERRORS ...
Page 57: ...51 ALERTS ERRORS ...
Page 60: ...54 MICROWAVE SYSTEM ...
Page 61: ...55 MICROWAVE SYSTEM ...
Page 81: ...75 IMPINGEMENT SYSTEM ...
Page 92: ...86 CONTROL SYSTEM ...
Page 93: ...87 CONTROL SYSTEM ...
Page 97: ...91 POWER COMPONENTS ...
Page 102: ...96 FILTERING SYSTEM ...
Page 103: ...97 FILTERING SYSTEM ...
Page 106: ...100 COPA EXPRESS SCHEMATICS ...
Page 107: ...101 COPA EXPRESS SCHEMATICS ...
Page 108: ...102 COPA EXPRESS SCHEMATICS HMI Board Schematic ...
Page 109: ...103 Control Board Schematic ...
Page 110: ...104 COPA EXPRESS SCHEMATICS Heater Schematic ...
Page 111: ...105 Blower Motor cooling Fan Schematic ...
Page 112: ...106 COPA EXPRESS SCHEMATICS Microwave Circuit Schematic ...
Page 113: ...107 Pictorial Diagram The PPI team will post this information Similar to Rocket Express ...
Page 114: ...108 EXPLODED VIEW PARTS LIST ...
Page 115: ...109 EXPLODED VIEW PARTS LIST ...
Page 116: ...110 EXPLODED VIEW PARTS LIST Assembly Level 1 ...
Page 117: ...111 Assembly Door ...
Page 118: ...112 EXPLODED VIEW PARTS LIST Assembly Panel ...
Page 119: ...113 Inverter ...
Page 120: ...114 EXPLODED VIEW PARTS LIST Assembly Level 2 ...
Page 121: ...115 Door Hinge Assembly RHS ...
Page 122: ...116 EXPLODED VIEW PARTS LIST Door Hinge Assembly LHS ...
Page 123: ...117 Assembly Level 3 ...
Page 124: ...118 EXPLODED VIEW PARTS LIST Assembly Motor ...
Page 125: ...119 Electric Panel Assembly ...
Page 126: ...120 EXPLODED VIEW PARTS LIST Assembly Level 4 ...
Page 127: ...121 Gearmotor Assembly ...
Page 128: ...122 EXPLODED VIEW PARTS LIST High Voltage Assembly ...
Page 129: ......