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Chapter 4 Main circuit and terminal wiring

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Summary of Contents for PR5200 Series

Page 1: ... if you have difficult questions during the use of the soft starter our professional staff is willing to serve for you Please leave this manual to the end user and keep it in good condition for the future maintenance and other application occasions Please fill in the warranty card then fax to the distributor or fax to Powtran if there is quality problem during the warranty period During this produ...

Page 2: ...er 5 Control panel and operation 14 5 1 Keyboard operational approach 14 5 2 Function parameters setting and description 16 5 3 Programmable relay output functions 17 5 4 Operation protection function of power on terminal 17 5 5 Other settings description 18 5 6 Help and instructions 18 Chapter 6 Protection and description 19 6 1 Protection functions and their parameters 19 6 2 Protection level se...

Page 3: ...r must match with the soft starter Prohibit to connect the capacitors in soft starter output terminal U V W The bare terminals must be wrapped by insulating tape after installation Soft starter or related equipment should be reliable grounding Input power must be cut off when equipment maintenance Do not disassemble modify maintenance of this product personally Only trained people are allowed to o...

Page 4: ......

Page 5: ...ional starting equipment To have six unique start up modes adapts to the complex conditions of motor and load to perfect start effect Has the perfect and reliable protection function effectively protect the motor and the related production equipment use safety Motor soft starter intelligence and network technology application makes motor control technology to adapt to the rapid development of the ...

Page 6: ...etary motor starting and protection technology Unique testing debugging equipment and process Swift thoughtful after sales service Reliable performance and quality lay the foundation of excellent service Provide excellent perfect supporting design scheme Timely and thoughtful use consultation Continuously improve product performance according to user opinion ...

Page 7: ... Voltage Level 2 Three phase 220V 10 3 Three phase 380V 10 4 Three phase 460V 10 Output configuration 0 General configuration omit Figure 2 2 Note The function enhanced software algorithm to optimize the standard RS485 built in 2 2 The steps of open package inspection Each PR5200 C series soft starter is under strict inspection and testing before they leave the factory Users received the products ...

Page 8: ...y dust indoor and ventilated good vibration is less than 0 5 G place We can offer under special conditions of use products such as the explosion proof type low temperature high pressure type type soft starter its use conditions will need further instructions 3 2 The installation requirements of the soft starter Installation direction and distance In order to ensure that the soft starter in use wit...

Page 9: ...rated current refer to the maximum rated value of soft starter In general the corresponding parameters of the adaptive motor should not exceed this value W φd a b L H1 H L1 Figure 3 3 H1 H W φd a b L L1 Figure 3 4 G2 series Model Rated Power kw Rated current A Base No Dimension mm Installation mm Net kg L1 L W H1 H A B D PR5200 7R5G2 7 5 30 5R1 303 288 146 159 105 270 115 Ø8 4 8 PR5200 011G2 11 45...

Page 10: ...303 288 146 159 105 270 115 Ø8 4 8 PR5200 7R5G3 7 5 15 PR5200 011G3 11 23 PR5200 015G3 15 30 PR5200 018G3 18 5 37 PR5200 022G3 22 45 PR5200 030G3 30 60 PR5200 037G3 37 75 PR5200 045G3 45 90 PR5200 055G3 55 110 PR5200 075G3 75 150 5R2 371 5 350 206 210 156 330 160 Ø9 10 PR5200 090G3 90 180 PR5200 115G3 115 230 PR5200 132G3 132 260 5R3 529 390 280 264 210 450 230 Ø9 21 PR5200 160G3 160 320 PR5200 18...

Page 11: ...560 5R4 528 505 326 256 200 476 260 Ø9 26 PR5200 320G4 320 630 PR5200 400G4 400 800 3 3 2 PR5200C series integrative machine appearance and installation dimensions the standard factory configuration is three input and three out Wall mounted size chart 6R1 6R3 b a H W L φd Figure 3 5 Size table Model Rated power kw Rated current A Base No Dimension mm Installation mm L W H A B D PR5200C 015G3 15 30...

Page 12: ...00G3 200 400 Cabinet size chart W H L b a φd Figure 3 6 Size table Model Rated power kw Rated current A Base No Dimension mm Installation mm L W H A B D PR5200C 250G3 250 500 GGD Cabinet 1800 800 600 550 640 Ø1 6 PR5200C 280G3 280 560 PR5200C 320G3 320 630 PR5200C 400G3 400 800 PR5200C 450G3 450 900 PR5200C 500G3 500 1000 PR5200C 560G3 560 1120 PR5200C 630G3 630 1260 ...

Page 13: ...ontactor wiring External terminal wiring By 14 small terminals derivation including input output control lines and analog output signal lines 4 1 The basic wiring diagram of the soft starter Figure 4 1 3phase power input Soft Starter PR5200 Series Connector KM M 3phase asynchronous mouse cage motor Braker QF Note six copper bar R S T is connected to three phase power supply U V W is connected to m...

Page 14: ...This terminal can be controled by normal close output terminal of outside protection device set PA to 0 primary protection this terminal funtion is prohibited 4 2 5 Terminal 8 9 10 is for wiring of outside control start stop button There are two type wiring way 3 lines and 2 lines to choose proper way according to demand As Figure 4 3 7 8 9 10 Transient stop stop start common 3lines way 7 8 9 10 T...

Page 15: ...5 KH bypass electromagnetic contactor 2 4 6 U V W 2 4 6 07 08 09 10 10 11 12 G 01 02 03 04 05 06 M A anolog output DC 0 20mA KH transient stop stop start common KM N or L1 A1 A2 bypass output PR5200 series soft starter delay output error output FU KM 13 14 B A Communication terminal Figure 4 4 ...

Page 16: ...loss of power closed when the soft starter normal open contact capacity is AC 250V 5A 4 4 3 Terminal 11 12 as 0 to 20ma 4 to 20ma DC analog output use for real time monitoring current when the full scale is 20ma the instruction motor current is four times as the soft starter nominal rated current you can external 0 to 20ma 4 to 20ma DC ammeterto observate the output load resistance max value is 30...

Page 17: ...t and terminal wiring 13 start control panel temperature controlled switch delay output fault output RH instant stop start analog output 0 20mA 4 20mA operation keyboard breaker 380V soft starter circuit diagram Figure 4 6 ...

Page 18: ...e Second Error light Bypass light Colon blank Ready light Three digitals Two position function code Parameter Alternation Key acc reduction key parameter setting shift key Rapid select confirm parameter setting Running Key Stop reset key Figure 5 1 JP3E5200D keyboard diagram Ampere Percentage Second Error light Bypass light Colon blank Ready light Three digitals Two position function code Paramete...

Page 19: ...of data and to exit the setting state 5 1 6 Acceleration deceleration key in the setting menu when the colon does not flash press the acceleration or deceleration key to change the function number when colon flashes press the acceleration or deceleration key to change the data press on the acceleration or deceleration key for more than 1 second the data will be increased or decreased continuously ...

Page 20: ...he voltage slope mode is 400 P6 Load regulation rate 50 200 100 Relative to the value of the rated current PP P7 Under voltage protection 40 90 80 Protection below the set value P8 Overvoltage protection 100 140 120 Protection is higher than the set value P9 Starting mode 0 6 1 0 limit current 1 voltage 2 jump limit current 3 jump voltage 4 current ramp 5 double closed loop 6 monitoring PA Protect...

Page 21: ...ng the time delay setted by P4 and in the state of readiness 2 The control cycle of programmable output timing is according to one starting process if re start the motor the last programming output process is automatically stopped and re started the programming process 5 3 2 PE is from 5 to 9 15 19 the programmable output work is state output mode the setting of the working state output as tabled ...

Page 22: ...ollowing table Display Explanation AC XXX Three digital voltmeter to monitor three phase AC power supply voltage 45A 380V The soft starter specifications for 45A 380V H1 E05 Last occurred fault information Err05 H2 E01 There had been a fault information Err01 H3 E06 There had been a fault information Err06 H9 E00 There was no fault information Uer3 0 The software version of this product is Ver3 0 ...

Page 23: ...seconds if it is higher than the setting value 6 1 9 The protection delay time of load short circuit 0 1 seconds the current is 10 times more than soft starter nominal rated current This protection can not replace fuse short circuit protection device 6 1 10 Motor under load protection the current range is 10 to 90 of motor rated current the protection action delay from 5 to 90 seconds These time p...

Page 24: ...dard Start over current Protection time No 3 seconds 15 seconds 30 seconds 15 seconds Starting current for more than p6setting 5times calculation Overload trip time running list Current multiple I Ie 3 4 5 3 4 5 3 4 5 3 4 5 Typical values for the table Trip time seconds 4 5 2 3 1 5 23 12 7 5 46 23 15 23 12 7 5 6 2 3 According to IEC60947 4 2 standard curve of the motor thermal protection tripping ...

Page 25: ...ower voltage is in the rated input voltage range of soft starter Follow 4 1 wiring diagram of soft starter make sure phase sequence connection of the bypass contactor is correct then power is on Setting PP according to the input rated current of the motor plate Press the Run Key to starting motor The direction of motor rotation is correct To stop the machine immediately and cut off the input power...

Page 26: ... by setting when the motor starts the output voltage rapidly increases till the motor current reaches the current limit value I1 and maintain the motor current is not higher than this value then gradually as the output voltage increased gradually accelerate the motor when the motor reaches the rated speed the bypass contactor make actuation output current rapidly dropped to or below the motor rate...

Page 27: ... P9 as 5 to set start mode for this mode Double loop starting voltage limiting mode adopt voltage ramp and current limit dual closed loop control model is both stable requires and strict current limiting demanding the integrated starter limiting mode it uses the prediction algorithm to estimate the work status of the motor In this start mode output voltage waveform will be based on the motor and l...

Page 28: ...h two speed motor before changing from low speed to high speed must be solved by delayed magnetic period to avoid a very large reverse current between the line and the motor 7 4 3 Long cable As the resistance of the cable causes a very long motor cables could cause voltage landing if the voltage drop is very obvious it will affect the current consumption and starting torque when choosing motor and...

Page 29: ...ing and application 25 Enhance the mechanical 16 60 4 3 5 Mixer 16 50 4 3 Crusher 16 50 4 3 5 Screw compressor 16 40 4 3 Screw conveyor 20 40 4 2 Light load motor 16 30 4 3 Belt conveyors 20 40 4 2 5 Heat pump 16 40 4 3 ...

Page 30: ...parameters Baud rate 9600 8 Data bits No parity bit 1 stop bit 8 1 2 Communication data format The data format Address code Function code Data area CRC check 1 byte 1 byte N byte 2 byte 8 2 The soft starter associated settings 8 2 1 Register address Register address Operation code Register function description 0001 06 Control word 0002 03 Status word 0003 03 The average current 0004 03 Fault code ...

Page 31: ... of the soft starter in fault state For example Send 02 03 00 04 00 01 if returned 02 03 02 00 04 explain the current input missing phase fault code 04 Function parameter register 0XXX 5200 soft starter 0256 0274 for the function register corresponding to the address is 0x0100 0x0112 the high byte address is 01 the status byte address is 0x00 0x12 corresponding to the function code P0 PL For examp...

Page 32: ...al code CRC check 0x01 0x84 0x02 8 3 3 Illegal data values 03 The main inquiry message format Sub station address Function code Start address low byte Start address low byte Register number high Register number low CRC check 0x01 0x04 0x00 0x80 0x01 0x80 Function code register address errors so the child standing response Sub station address Function code Abnormal code CRC check 0x01 0x84 0x03 8 4...

Page 33: ...open circuit and so on Err06 Three phase unbalanced Check whther the input three phase power supply and the load motor is normal Err07 Start over current Whether the load is too heavy or motor power does not match with soft starter Err08 Running overload protection Whether the load is too heavy or setting items P6 PP parameters set incorrectly Err09 Supply voltage is too low Check the input voltag...

Page 34: ...A 63A 10mm2 Cable PR5200 018G3 18 5 37 50A 63A 10mm2 Cable PR5200 022G3 22 45 63A 63A 16mm2 Cable PR5200 030G3 30 60 80A 100A 25mm2 Cable PR5200 037G3 37 75 100A 160A 35mm2 Cable PR5200 045G3 45 90 125A 160A 35mm2 Cable PR5200 055G3 55 110 160A 160A 35mm2 Cable PR5200 075G3 75 150 180A 250A 25 4mm2 Copper bar PR5200 090G3 90 180 225A 250A 25 4mm2 Copper bar PR5200 115G3 115 230 315A 400A 25 4mm2 C...

Page 35: ...s beyond the standard specifications require the use of the inverter caused by Product failure 2 4 Users to buy and then fell loss or damage caused by improper handling 2 5 Because the user use adverse environment such as Humid environment Acid and alkaline corrosion gas and so on lead to product failure 2 6 Due to the fault cause of earthquake fire lightning wind or water disaster abnormal Voltag...

Page 36: ...ou need our services please visit the company website Powtran technology http www powtran com technologies and services and Downloads Chapter for information feedback 1 Download and update you product manual 2 Access to products technical information such as instructions size characteristics and frequently asked questions 3 Application Case Share 4 Technical consulting on line feedback 5 Feedback ...

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