Powrmatic Radiant PTDS 09 L Installation Servicing & Operating Instructions Download Page 3

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INSTALLATION, SERVICING AND OPERATING INSTRUCTIONS

Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of appliance
are compatible.

INDEX

Section

Title

Page

1.

Technical Data

2 - 4

2.

Un-Packing

5 - 6

2.1

PTDS09/12/15 PTDS25

5

2.2

PTDS 30/35/40/45

6

3.

Installation

7 - 11

3.1

Suspension

7

3.2

Gas Supply

8

3.3

Electrical Supply

8 - 9

3.4

Ventilation

10 - 11

4.

Assembly

12 - 24

4.1

PTDS09/12/15

12 - 14

4.2

PTDS25

15 - 17

4.3

PTDS30/35

18 - 20

4.4

PTDS40/45

21 - 24

5.

Commissioning

24 - 26

5.1

Ignition

24

5.2

Shut Down

24

5.3

Checking Gas Pressure

25 - 26

5.4

Flame Supervision

26

5.5

Air Proving Switch

26

6.

Servicing

26 - 28

6.1

Duplex Fan

27

6.2

Control Box

27

6.2.3

Ignition Electrodes

27

6.2.4

Burner

27

6.2.5

Electrical Wiring

27

6.2.6

Air Inlet/Baffle Plate

27 - 28

6.2.7

Door Seal

28

6.3

Reflector

28

6.4

Flue Pipes

28

6.5

Re-assembly and Commissioning

28

6.6

Auxiliary Controls

28

7.

Replacing Components

28 - 30

7.1

Duplex Fan

28

7.2

Electrodes

29

7.3

Ignition Control

29

7.4

Air Proving Switch

29

7.5

Burner Assembly

29

7.6

Injector

29

7.7

Pre-injector

29

7.8

Twin Solenoid Control Valve

30

7.9

Neon Indicators

30

7.10

Replacement Parts List

30

8.

Conversion Instructions

30 - 31

8.1

Conversion from Natural Gas to LPG

30

8.2

Conversion from LPG to Natural Gas

31

9.

Operating Instructions

31

Summary of Contents for Radiant PTDS 09 L

Page 1: ......

Page 2: ......

Page 3: ...3 Checking Gas Pressure 25 26 5 4 Flame Supervision 26 5 5 Air Proving Switch 26 6 Servicing 26 28 6 1 Duplex Fan 27 6 2 Control Box 27 6 2 3 Ignition Electrodes 27 6 2 4 Burner 27 6 2 5 Electrical Wi...

Page 4: ...20 54 kW Hi Appliance Type B22 Appliance Category II2H3 Adjusted for 2H G20 20mbar 3 G30 G31 29 37mbar Setting Pressure 12 5mbar None Injector No 36 x 2 1 65mm x 2 Pre injector None None Electrical Su...

Page 5: ...Type B22 Appliance Category II2H3 Adjusted for 2H G20 20mbar 3 G30 G31 29 37mbar Setting Pressure 12 5mbar None Injector No 19 x 2 2 6mm x 2 Pre injector None None Electrical Supply 230V 50Hz 125W Fus...

Page 6: ...230V 50Hz 125W Fuse Externally 3A Dimensions 25 948m x 0 34m Weight 158Kg Gas Connection R Flue Size 150 6 Table 8 MODEL PTDS 45 N PTDS 45 L Heat Input 94 0kW Hs 84 7kW Hi Appliance Type B22 Appliance...

Page 7: ...n containing the following Control Box Assembly Duplex Fan assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Reflector Panel 1511 long Reflector Panel 3035 long Refle...

Page 8: ...ontrol Box Assembly Duplex Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 3048 Radiant Tube Assy turbulator Reflector Panel 3035 long Ref...

Page 9: ...ng construction and other equipment to permit access to the appliance for servicing etc 3 1 2 For suspending the appliance it is recommended that suitable protected welded chain 3mm x 65 links per m o...

Page 10: ...epair It is essential to provide a flexible metallic hose which must conform to national or Local Regulations to connect the appliance to the gas supply Minimum size to be 12 7mm bore 3 2 2 LPG G30 G3...

Page 11: ...t are available at extra cost N B In the event of an electrical fault after installation of the appliance preliminary system checks are required to be carried out i e earth continuity polarity and res...

Page 12: ...Mechanical Evacuation Ventilation by mechanical evacuation is sufficient if 10m h of exhaust air peer kW of operating heat input are ventilated out of the installation room The air products of combus...

Page 13: ...including 60kW 4 5cm2 kW Over 60kW 270cm2 2 25cm2 kW in excess of 60kW total rated heat input Where the air supply openings can be closed it shall only be possible to operate the radiant heaters when...

Page 14: ...t B Reflector Location A Reflector Clamp Hanger Bracket 3 pos Radiant Tube 3 x 4 572m Burner Box Torctite Coupling B S A S B S S 2 9 3 0 4 2 72 1 34 2 1 5 0 U Type Speed Clip Reflector End Panel Refle...

Page 15: ...ling screws alternately whilst continually checking for slackness of the joint 4 1 4 Place the two Reflector Panels onto the Hanger Brackets and position to provide a 50mm overlap arranged equally abo...

Page 16: ...movement of the appliance 4 1 10 Connect the gas supply in accordance with Section 3 2 Gas Supply of the installation instructions 4 1 11 Using twin core and earth PVC covered flexible supply cable a...

Page 17: ...r Clamp B Reflector Location Hanger Bracket 4 pos Reflector Panel Long Burner Box Torctite Coupling B S 15 0 4 2 72 2 9 30 S Reflector End Panel U Type Speed Clip Reflector End Panel S A 3 0 65 B S Re...

Page 18: ...n points indicated in Fig 11 12 Rope or webbing should be used when lifting from above If using a forklift to position the appliance sections ensure that they are balanced on the forks prior to liftin...

Page 19: ...ucted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of each Control Box by use of a suitable hoseclip Attach the inlet end of the hoses to any fixed ducting also by use...

Page 20: ...Reflector Panel Long S Suspension Point A Reflector Clamp B Reflector Location Radiant Tube 4 x 4 572m Torctite Coupling Burner Box 1 5 0 4 2 72 2 9 3 0 B S S U Type Speed Clip Reflector End Panel S...

Page 21: ...Tubes with their welded seams facing away from the reflector will void the manufacturers warranty Fig 14 4 3 3 Place one Torctite Coupling over the end of the Radiant Tube see Fig 13 ensuring that it...

Page 22: ...of the appliance by again followi ng procedure 4 3 1 to 4 3 7 4 3 9 Place one Torctite Coupling over the open end of each Radiant Tube ensuring that they engage fully up to the stop Assemble the Dupl...

Page 23: ...ation S Suspension Point 29 6 0 8 93 2 A 58 4 7 S S B 2 96 0 S S S 15 0 B S Hanger Bracket 5 pos Reflector End Panel Burner Box Reflector Panel Long Reflector End Panel S S U Type Speed Clip 50 Reflec...

Page 24: ...ssemble the Radiant Tubes with their welded seams facing away from the reflector will void the manufacturers warranty Fig 17 4 4 3 Place one Torctite Coupling over the relevant end of the long Radiant...

Page 25: ...tre Hanger Bracket to each other using two U type speed clips from fastening pack as shown in Fig 16 Screw the remaining 6 retainers to each of the other Hanger Brackets to provide location for the Re...

Page 26: ...minated 5 1 5 After a purge period of 10 seconds minimum the solenoid valves and ignition spark electrode will be energised simultaneously 5 1 6 Upon successful ignition the flame sensor will detect t...

Page 27: ...en the control box door and remove the manometer tube from the LEFT Gas IN control valve test nipple Screw in the test nipple sealing screw 5 3 5 To check the setting pressure at each burner 5 3 5 1 U...

Page 28: ...sconnect the DIN type socket from the electrical plug mounted on the Terminal Box attached to the Fan Adaptor The burner should extinguished within 3 seconds 5 5 2 Leave the DIN type disconnected for...

Page 29: ...grey HT ignition flame sensor lead and the green yellow earth lead from the electrodes by gently pulling the connectors using pliers 6 2 3 3 Unscrew the M6 x 16 setscrew securing the electrode carrie...

Page 30: ...orce 6 5 Re assemble and Commission 6 5 1 Re assemble the appliance in reverse order and commission in accordance with the instructions contained in Section 5 6 6 Auxiliary Controls 6 6 1 Room thermos...

Page 31: ...from the Air Proving Switch pressure connection marked H and from the Test Nipple located in the centre of the Air Inlet Baffle Plate 7 4 2 Unscrew the two No 8 x 12 self tapping screws securing the A...

Page 32: ...or and up against the Control Box floor panel to secure the Neon Indicator Connect the electrical leads in accordance with the wiring diagram shown in Section 3 3 3 Fig 8 7 10 Replacement Parts List T...

Page 33: ...ches or thermostats to demand heat 9 4 Switch on the electricity supply to the appliance The red neon indicators will be illuminated 9 5 The fan will commence rotating and the air pressure switch will...

Page 34: ...Page 32 of 32 09 07 GB IE ES IT PT 539S...

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