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9.

Fault Finding

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Fault

Cause

Action

Main burner will not light

Electrical

1. Check electrical and gas supplies are ON.
2. Check controls are ON or calling for heat.

Main burner lights, but goes

Electrical

1. Unit goes out on high limit -

out before main fan comes on.

a. Check fan  thermostat setting  - 

See Section 

7.6.5.

b. Faulty fan thermostat - change
c. Check limit thermostat setting - 

See Section  

7

.

6

.

5

.

d. Faulty limit thermostat - change.

2. Faulty fan assembly - change.
3. (Ducted Units Only) -fan motor out on thermal 

overload. - Check running amps. 

See table 4

.- 

check duct resistance 

See Table 5

.

Main fan runs continuously

Electrical

1. Summer/Winter switch set to Summer.
2. Fan thermostat set too low - check setting. 

See 

Section 7.6.5

3. Faulty fan thermostat - change

Main fan fails to run

Electrical

1. Fan motor or capacitor failed - replace.
2. Fan thermostat faulty - replace.
3. Fan contactor failed - replace (3ph units)

10. Short List of Parts

Refer also to the burner supplement supplied with the heater.
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ITEM

APPLICATION

PART NUMBER

Johnson Controls GM-7742-3503 - ½"BSP.

100, 150

141379957

Johnson Controls GM-2540-2000 - ¾"BSP

200, 300

141379954

Thermostat - Fan / Limit Honeywell L4064N.

ALL

143000303

Heat Exchanger Cleanout Door Gasket.

ALL

170246006

Pressure Relief Door Gasket - 114mm dia.

ALL

142202110

Pressure Relief Door Gasket - 95mm dia.

ALL

142202257

Pressure Relief Door Gasket - 166mm x 166mm.

ALL

142202310

Burner Gasket - Nu-Way PCGS 2/3/5.

ALL

144704004

Burner Gasket - Riello GS5.

100

141937080

Burner Gasket - Riello GS510

150 - 300

141930806

8

Summary of Contents for NCA-G 100

Page 1: ...Installation and Servicing Instructions WARNING THIS APPLIANCE MUST BE EARTHED CE 2 50 When supplied separately NCA G Range Issue 4 Feb 1999 The NCA G Range...

Page 2: ...g 8 10 Short List of Parts 8 Tables Title Page 1 Dimensions 2 2 Performance Data 2 3 1 Burner Pressures Natural Gas Group H G20 2 3 2 Burner Pressures Propane G31 2 4 Electrical Loadings 3 Figure Titl...

Page 3: ...to circulate the air being heated Heaters are fitted as standard with fully automatic monoblock forced draught gas burners and monoblock gas control assemblies Options include High Low or modulating...

Page 4: ...NCA G 100 PCGS 2 N A 4 8 GS 5 N A 4 3 3 40 120 0 NCA G 150 PCGS 2 N A 9 9 GS 5 N A 4 2 5 12 180 8 NCA G 200 PCGS 3 N A 12 2 GS 10 N A 3 7 7 08 250 0 NCA G 300 PCGS 5 N A 10 4 GS 10 N A 5 2 10 89 384...

Page 5: ...l with the total rate of gas supply required 3 3 3 Installation Pipes Installation pipes should be fitted in accordance with IM 16 1988 Pipework from the meter to the air heater must be of adequate si...

Page 6: ...plant room to avoid interference with the operation of the flue by the air circulation fan The openings in the structure of the plant room through which the ducting passes must be fire stopped Care mu...

Page 7: ...d attenuators may be fitted in inlet and outlet ducts to reduce airborne fan noise Materials used in outlet sound attenuators must be capable of withstanding 100 C air temperature without any deterior...

Page 8: ...hose values required by the User Finally advise the user or purchaser that for continued efficient and safe operation of the air heater it is important that servicing is carried out annually In the ev...

Page 9: ...se the unions on the connections at each end of the assemby and remove complete assembly Fit new assembly in reverse order ensuring the valve assembly is correctly orientated for the direction of gas...

Page 10: ...Fan thermostat set too low check setting See Section 7 6 5 3 Faulty fan thermostat change Main fan fails to run Electrical 1 Fan motor or capacitor failed replace 2 Fan thermostat faulty replace 3 Fan...

Page 11: ...Mean exhaust gas velocity in m s PRF Can be calculated from PRF 0 118 0 21147 D 0 4 Where D Internal Diameter of flue in m SRF Typical resistance factors for individual components are as follows Segm...

Page 12: ...provement we reserve the right to alter specifications without prior notice HEATING DIVISION Winterhay Lane Ilminster Somerset TA19 9PQ Tel 01460 53535 Fax 01460 52341 BSI Registered Firm FM 414 Ind C...

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