Powrmatic CPx30 User, Installation And Servicing Instructions Download Page 5

A) Checks before lighting the Air 

Heater

The following checks must be made before lighting the 

heater(s)

a) Ensure the electrical supply to the heater is switched 

OFF.

b) Check that all warm air delivery outlets are open.

c) Check that the thermostat is set at MAX.

d) Check that the clock control is set to an ON period.

e) Check that any other controls are calling for heat and, 

if there is a Summer/Winter mode, it is set to Winter.

f) Check that the overheat reset button has not operated.

B) Lighting the Air Heater

1) Gas-fired Heaters

1. Switch on the electrical supply at the isolator.

2. The burner air fan will run and after a pre purge period 

of approximately 30 seconds the ignition spark will be 

generated.

CPx 30 - 90

The main gas valves will open and the main burner will be 

established

CPx 120 - 300

The start gas valves will be opened and a start gas flame 

established. When a start gas flame is established the 

main gas valves will be energized and the start gas flame 

will expand to main flame.

NOTE: If the main burner or a start gas flame fails 

to establish the burner will go to lockout and the 

lockout indicator / reset button on the burner 

control box will be illuminated. To restart the 

burner push the lockout reset button. Additional, 

more easily accessible, controls may be fitted 

that mimic the lockout indicator and reset button 

functions. If the unit will not light after four or five 

attempts then shut down the unit and call in a 

service engineer.

2) Oil-fired Heaters

NOTE: If it is not possible to light the heater after 

2/3 attempts contact the local service company.

1. Switch on the electrical supply at the isolator.

2. The burner air fan will run and after a pre purge 

period of approximately 30 seconds the ignition 

spark will be generated and the oil valve opened. 

The main burner will then fire.

NOTE: If the burner fails to light it will go to 

lockout and the lockout indicator / reset button on 

the burner control box will be illuminated. To 

restart the burner push the lockout reset button.

If the unit will not light after four or five attempts 

then shutdown the unit and call in a service engi-

neer.

C) To Shut Down the Air Heater

1) For Short Periods:

 

Turn the room thermostat to the OFF or lowest setting.

2) For Long Periods:

Turn the room thermostat to the OFF or lowest setting.

Wait approximately 4-5 minutes for the main air fan of the 

heater to stop running and the turn off the gas or oil 

supplies and electric supplies to the heater.

D) Description of Operation

Important:

 All heaters must be controlled by the fitted 

external controls and not by use of the main switch in the 

electrical supply to the heater.

The burner start up sequence will commence when the 

controls e.g. Timeclock, room thermostat etc. call for 

heat. The burner air fan will run and after a pre purge 

period the burner will light.

Approximately 2/3 minutes after the burner lights the 

heater fan will automatically start. When the external 

controls are satisfied the burner will be turned off and 

approximately 4/5 minutes later the heater fan will auto-

matically stop.

1) Summer / Winter Modes

Certain types of external controls will provide for two 

modes of operation i.e.

Summer:  

The heater fan alone will run at the 

 

 

dictate of the external controls to provide 

  air 

movement.

Winter:   

The heater will operate normally.

E) Fan and Limit Control

The fan and limit controls are mounted towards the top of 

the air heater upper front panel.

i) Main Air Fan MAN / Auto

When the white button (Refer to Figure 1 below) is 

pushed in the fan will run continuously i.e not controlled 

by any external controls e.g. Timeclock. When the white 

button is pulled out the fan will start and stop automatical-

ly in conjunction with the burner. See Section 4.

ii) Limit Thermostat

This operates if high temperatures within the heater are 

detected, the burners are turned off and a red indicator 

light on the front of the heater is illuminated. The fault 

condition must be identified and rectified and the thermo-

stat manually reset.

When the unit has cooled push the reset switch on the 

front of the heater to reset the limit thermostat interlock 

relay, the red indicator light will go out and the unit is oper-

ational again.

Note: The limit thermostat(s) can only be reset 

once the unit has cooled down.  Unless the cause 

of the fault condition is readily obvious, for exam-

ple a power cut whilst the 

heater 

was 

operating, a service engineer should be contact-

ed.

Note: The limit thermostat interlock relay will 

require resetting after loss of the electrical supply 

to the heater regardless of whether the limit 

thermostat has operated.

 

F) Maintenance

Regular servicing is essential to maintain efficient, reliable 

and safe operation of the heater. Users are strongly 

recommended to have the heater serviced at least annu-

ally and preferably at the end of the heating season.

G) IMPORTANT

Free access must be maintained to and around 

the heater for servicing purposes and the air 

supply to the heater must not be restricted in any 

way. 

Combustible materials must not be stored adja-

cent to the heater.

All Powrmatic heaters use gas, or oil, and 

electricity to power them, they may also contain  

moving parts such as pulley belts. It would be 

hazardous to tamper with or attempt to service 

unless you are a competent person in the field of 

Gas and Electrical work.

If you have any safety questions reference the  

servicing and installation of any of our heaters 

please do not hesitate to contact our head office 

for expert advice.

Your safety is paramount to us.

For gas fired heaters only:

If at any time a gas leak is suspected turn OFF 

the gas supply - DO NOT USE A NAKED FLAME 

- and contact the local gas undertaking immedi-

ately.

Gas Safety (Installation & Use) Regulations

It is law that all gas appliances are installed, 

adjusted and, if necessary, converted by qualified 

persons* in accordance with the latest edition of 

the above regulations. Failure to install applianc-

es correctly can lead to prosecution. It is in your 

own interests and that of safety to ensure 

that the law is complied with.

* An approved class of person listed on the gas 

register.

CPx Gas or Oil Cabinet Heater Range Issue 2.1 June 2014                                                                                                                       Page 5

PUSH MAN

PULL AUTO

H o n e y w e l l

Fig 1. Limit Thermostat 

White

Fan

button

Summary of Contents for CPx30

Page 1: ...BE EARTHED GB IE H E AT I N G V E NT I L AT I O N A I R C O N D IT I O N I N G CPx Gas or Oil Cabinet Heater Range Industrial Commercial Heating Systems Users Installation and Servicing Instructions G...

Page 2: ...nd a copy of the Commissioning Sheet returned to Powrmatic 3 The heater has been maintained on a yearly basis by a competent servicing company 4 The heater has been used in accordance with the manufac...

Page 3: ...concerns regarding this product please contact our Technical Support Team by calling 01460 53535 Users Installation and Servicing Instructions CONTENTS Title Section Contents Page User Instructions 4...

Page 4: ...mpany 1 Switch on the electrical supply at the isolator 2 The burner air fan will run and after a pre purge period of approximately 30 seconds the ignition spark will be generated and the oil valve op...

Page 5: ...d safe operation of the heater Users are strongly recommended to have the heater serviced at least annu ally and preferably at the end of the heating season G IMPORTANT Free access must be maintained...

Page 6: ...therproof and designed for external applications only Available in TD HD RT and SD variants see below Variant types are UF Upright heater with free blowing rotatable heads UD Upright heater with outle...

Page 7: ...rated input not exceeding 60kW 1st and 2nd family gases Part 2 Air Supply Reference should also be made to BS 5864 Installation and maintenance of gas fired ducted air heaters of rated heat input not...

Page 8: ...104 2265 200 182 1599 1104 2265 200 182 250 300 F All mm 1535 1535 1661 1661 1923 1923 2021 2021 2021 2021 G All mm 864 864 944 944 1122 1122 1132 1132 1122 1122 H Gas mm 295 295 346 346 389 389 389 6...

Page 9: ...1895 150 150 927 744 1895 150 150 1200 904 2151 150 150 1200 904 2151 175 170 1399 904 2265 175 170 1399 904 2265 175 170 30 45 60 90 120 150 175 200 1599 1104 2265 200 182 1599 1104 2265 200 182 250...

Page 10: ...mm mm mm mm 1184 669 1767 125 1184 669 1767 125 1379 744 1895 150 1379 744 1895 150 1692 904 2149 150 1692 904 2149 175 1891 904 2265 175 1891 904 2265 175 30 45 60 90 120 150 175 200 2280 1104 2265...

Page 11: ...per year during the annual service or more often if the problem is severe 2 1 2 Location The location chosen for the air heater must permit the provision of a satisfactory flue system and an adequate...

Page 12: ...ative pres sures due to extract systems 2 1 3 Installing the Air Heater If necessary consideration should be given to mounting the heater on resilient pads or equivalent to minimize transfer of noise...

Page 13: ...area of at least 2cm per kW of rated heat input shall be provided at low level i e below the level of the heater flue connection Mechanical Ventilation Must ensure that the space air change rate is a...

Page 14: ...y and or provide ducted return air or ducted fresh air inlet All duct ing must be independently supported of the air heater All delivery and return air ducts including air filters jointing and any ins...

Page 15: ...less than 0 0mb the maximum not greater than 0 5mb Details of how to calculate the resistance of the flue to be installed are given in Appendix A In order to minimise condensation the use of twin wall...

Page 16: ...separation of at least 3mm in all poles See the wiring diagram for the heater electrical connections All units are fully prewired and only require final connections for the incoming mains supply Heate...

Page 17: ...ting 2 5 1 Electrical Installation Checks to ensure electrical safety must be completed by a competent person 2 5 2 Gas Installation if applicable The whole of the gas installation including the meter...

Page 18: ...external control circuit 3 Turn ON the main electrical supply press the limit inter lock relay reset switch and check that the following sequence of events occurs i Burner fan runs ii Ignition spark...

Page 19: ...duce the value by one set point turning the dial anti clockwise 3 Check for reliable burner operation if the burner shuts down reduce the value by a half set point 2 5 5 1 7 Over Pressure Switch Note...

Page 20: ...nstrument 2 Relight the burner Check that the pump pressure is as specified on heater data plate If adjustment of the pump pressure is necessary refer to the burner instructions and complete 3 Measure...

Page 21: ...O2 Flue T No No mbar mbar kW m h C CPxG 30 GS 5 0 N A N A 4 5 32 3 3 42 9 1 145 CPxG 45 GS 10 FF N A N A 4 0 49 0 5 18 8 8 160 CPxG 60 GS 10 1 N A N A 3 8 64 6 6 84 8 9 143 CPxG 90 GS 10 FF N A N A 5...

Page 22: ...l h C CPxO 30 G5 2 Danfoss 0 60 80 S 13 7 200 31 9 2 69 3 16 12 5 146 CPxO 45 G10 1 Danfoss 1 00 60 S 13 1 190 48 7 4 11 4 83 12 5 188 CPxO 60 G10 2 Danfoss 1 25 60 S 13 4 195 64 3 5 42 6 38 12 8 169...

Page 23: ...e case of gas burners ignore any references in the burner supplement to the gas controls assembly 4 1 3 Heat Exchanger Cleaning 1 Removing the upper rear panel of the heater exposes the heat exchanger...

Page 24: ...t drive fan units 1 Disconnect the fan motor electrical leads from the terminal strip Refer to wiring diagram supplied with the heater 2 Remove the two screws one on each side of the fan mounting flan...

Page 25: ...nt fan limit thermostat may have a brass link between the bottom fan terminal and the bottom limit terminal situated in the slot between the two terminals This MUST be removed by breaking the link off...

Page 26: ...e25 b Faulty fan thermostat change c Check limit thermostat setting See Section 4 1 6 6 4 Page25 d Faulty limit thermostat change e Faulty fan assembly change f Fan motor out on thermal overload Check...

Page 27: ...CPx Gas or Oil Cabinet Heater Range Issue 2 1 June 2014 Page 27 Notes...

Page 28: ...ion Factor 0 118 0 21147 D0 4 Where D Internal Diameter of flue in m SRF Sum of individual resistance factors Typical resistance factors for individual components are as follows Segmented 90 bend 0 5...

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