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P

OWERWINCH

 

M

OTORIZED 

F

OLDING 

C

AMPER 

W

INCH

 

 

Setting the Lower Limit Switch 

After attaching and winding the cable as described previously (page 4), it is 
necessary to set the lower limit switch. 

Lower Limit Switch

Locking Bolt

Switch Plate

Limit Switch Screw

pwFCW005

 

1.  Remove the switch plate locking bolt and nut and set aside. 

2.  Spin the switch plate toward the lower limit switch until the limit switch screw 

presses the switch plunger. 

3.  Install the locking bolt for the switch plate that was removed previously.  This 

bolt 

MUST

 be installed before operating the winch. 

4.  Test the setting: 

 

Make sure that the latches for the camper top are released. 

 

Use the winch switch and raise the camper top 10"-12". 

 

Use the winch switch to lower the camper top. 

 

If the top does not close completely before the motor stops, the limit 
switch is prematurely shutting off the motor.  Repeat steps 1 through 3 
to back the switch plate away from the limit switch. 

 

If the motor continues to run after the top is down, the limit switch is not 
shutting off the motor soon enough.  Repeat steps 1 through 3 and 
move the switch plate closer to the limit switch. 

Summary of Contents for P55000

Page 1: ...h eliminating tiresome hand cranking TABLE OF CONTENTS Safety Information 2 General Safety Information 2 Winch Installation 3 Electrical Setup 3 Setting the Cable 4 Setting the Limit Switches 4 Setting the Lower Limit Switch 5 Setting the Upper Limit Switch 6 Operating the Winch 7 Manual Override 7 Maintenance 8 Cable 8 Gears 8 Electrical 8 Wiring Diagram 8 Troubleshooting Guide 9 Component List 1...

Page 2: ...AYS stand away from the winch during operation ALWAYS keep objects people and animals away from the camper and camper top when operating the winch Serious injury could occur if the cable breaks ALWAYS keep hands clear of the cable spool drum area ALWAYS wear leather gloves when handling the cable Steel cable can cause serious damage to hands NEVER wear loose fitting clothes scarves ties or jewelry...

Page 3: ...Determine the mounting location of the switch The position should provide easy access but not in a position where the switch can be accidentally damaged For reference The cable is 24 from the winch to the switch There is 36 of cable from the switch to the battery connection Before continuing lay the cable out to be sure that the switch will mount without straining the wire cable allowing a minimum...

Page 4: ...m until the slack is gone NOTE The cable is slack if there is perceptible sag or waviness between the winch and other end of the cable SETTING THE LIMIT SWITCHES The limit switches turn off the winch when the camper top is closed lower limit switch and when the top is fully extended upper limit switch WARNINGS Always disconnect the power source when making adjustments or repairs Failure to set the...

Page 5: ...t for the switch plate that was removed previously This bolt MUST be installed before operating the winch 4 Test the setting Make sure that the latches for the camper top are released Use the winch switch and raise the camper top 10 12 Use the winch switch to lower the camper top If the top does not close completely before the motor stops the limit switch is prematurely shutting off the motor Repe...

Page 6: ... the limit switch screw until it presses the upper limit switch plunger 5 Tighten the jamb nut 6 Test the setting Remove the support brace from step 2 Use the winch switch and lower the camper top 10 12 Use the winch switch to raise the camper top If the camper top stops below the recommended height the limit switch is prematurely shutting off the motor Repeat steps 1 through 5 to back the limit s...

Page 7: ... the winch can be operated manually to raise or lower the camper top 1 Locate the manual drive bolt located at the end of the motor drive shaft inside the gear cover NOTE Remove and save the gear grease inside the gear cover to see the bolt The grease must be replaced after completing the operation 2 Using a 7 16 socket turn the bolt clockwise to raise the top counterclockwise to lower the top CAU...

Page 8: ...The recommended grease for lubricating the gears is MPC PL10 Power Lift Grease TM Pack the gear cover full of grease making sure there is grease on all sides of the gear cover NOTE Under heavy use there may be some minor smoking from the gears Heavy gear smoke or loud winch vibration may be an indication of a serious problem that should be examined by a trained service technician Electrical Period...

Page 9: ...reaker and go to step C CAMPER TOP OVER OR UNDER EXTENDS A Lower Limit Switch If the motor continues to run after the top is down or the motor stops before the top is down The lower limit switch is set incorrectly Refer to Setting the Lower Limit Switch on page 5 B Upper Limit Switch If the motor continues to run after the camper top is fully raised or the top is not raised high enough before the ...

Page 10: ...ING CAMPER WINCH POWERWINCH 10 COMPONENT LIST pwFCW502 P55000 Folding Camper Winch R001491 Switch Kit P30084 Optional Cover Kit P78106 40 Amp Circuit Breaker These components are available from your Powerwinch Dealer ...

Page 11: ...ial loss damage or expense that may result from any defect failure or malfunction of the product 3 8 The removal or alteration of any product component or device In the event of such removal or alteration this warranty is void 3 9 Any expense related to delivery or pick up of product to from the service dealer 4 RESPONSIBILITIES OF THE PURCHASER IN ORDER FOR THE WARRANTY TO BE HONORED THE PURCHASE...

Page 12: ... in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the model s listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel ...

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