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Powersmart PS95, Instruction Manual

The Powersmart PS95 brings convenience and efficiency to your outdoor tasks. Make the most of this powerful tool with our comprehensive user manual. Easily download the free instruction manual from our website manualshive.com, maximizing your product's potential and ensuring seamless operation with step-by-step guidance.

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Item 

Stock# 

Description 

Qty 

 

Item 

Stock# 

Description 

Qty 

1 

100011264-0003  Bolt M6×16 

7 

 

46 

100004262 

Tappet 

2 

2 

100056645 

Valve Cover 

1 

 

47 

100057969 

Exhaust Valve 

1 

3 

100002829 

Breather Hose 

1 

 

48 

100004522 

Intake Valve 

1 

4 

100010181 

Valve Cover Gasket 

1 

 

49 

100003238 

Piston Ring Set 

1 

5 

100004420 

Rocker Arm Assembly 

2 

 

50 

100003221 

Circlip 

2 

6 

100050881 

Rocker Arm Base 

1 

 

51 

100003123 

Piston Pin 

1 

7 

100011260-0005  Bolt M6×10 

2 

 

52 

100003074 

Piston 

1 

8 

100007083 

Shroud 

1 

 

53 

100003446 

Connecting Rod 
Assembly 

1 

9 

100004588 

Valve Adjust Cap 

1 

 

54 

100011319-0001 

Bolt M8×32 

6 

10 

100004585 

Ex Valve Spring Seat 

1 

 

55 

100017651 

Oil Seal 25×41.25×6 

1 

11 

100004580 

In Valve Spring Seat 

1 

 

56 

100004171-0002 

Oil Plug 

1 

12 

100004564 

Valve Spring 

2 

 

57 

100010077 

O-Ring 15.8×2.5 

1 

13 

100004600 

Intake Valve Seal 

1 

 

58 

100002975 

Crankcase Cover 

1 

14 

100002463-0001  Bolt M8×65 

4 

 

59 

100010148 

Crankcase Gasket 

1 

15 

100002378 

Cylinder Head 

1 

 

60 

100010550 

Pin 8×14 

2 

16 

100011248-0003  Bolt M5×10 

2 

 

61 

100010680 

Bearing 6205 

2 

17 

100011261-0004  Bolt M6×12 

2 

 

62 

100004293 

Camshaft 

1 

18 

100006608 

Exhaust Pipe Guard 

1 

 

63 

100003691 

Crankshaft 

1 

19 

100011422-0004  Nut M8 

2 

 

64 

100010577 

Woodruff Key 

1 

20 

100006319 

Muffler 

1 

 

65 

100010011 

Oil Sensor 

1 

21 

100011248-0003  Bolt M5×10 

5 

 

66 

100004105-0005 

Dipstick 

1 

22 

100031066 

Muffler Guard 

1 

 

67 

100010077 

O-Ring 15.8×2.5 

1 

23 

100030973 

Muffler Body 

1 

 

68 

100050820 

Governor Gear 

1 

24 

100006526 

Muffler Gasket 

1 

 

69 

100011215-0001 

Bolt M6×12 

2 

25 

100010387 

Stud M8×34 

2 

 

70 

100067686 

Governor Bracket 
Assembly 

1 

26 

100009376 

Spark Plug 

1 

 

71 

100011269-0003 

Bolt M6×28 

1 

27 

100010359 

Stud M6×110 

2 

 

72 

100005137 

Clamp 

4 

28 

100005559 

Insulator Gasket 

1 

 

73 

100063788 

Fuel Hose 4×8×155 

1 

29 

100005599 

Insulator 

1 

 

74 

100009151 

Fuel Hose Jacket 

1 

30 

100005922 

Carburetor Gasket 

1 

 

75 

100000669 

Clip 

1 

31 

100005290 

Carburetor 

1 

 

76 

100039298 

Governor Lever 

1 

32 

100005629 

Carburetor Gasket 

1 

 

77 

100007986 

Cotter Pin 

1 

33 

100062488 

Air Filter Assembly 

1 

 

78 

100017630 

Oil Seal 6×11×4 

1 

34 

100023676 

Air Filter Cover 

1 

 

79 

100010113 

O-Ring 5.2×1.9 

1 

35 

100023669 

Air Filter Cover 

1 

 

80 

100007976 

Governor Gear Shaft 

1 

36 

100005079 

Butterfly Nut 

1 

 

81 

100062486 

Fuel Cap 

1 

37 

100023670 

Air Filter Element 

1 

 

82 

100066775-0001 

Fuel Tank 

1 

38 

100023666 

Gasket, Air Filter 

1 

 

83 

100011452-0003 

Nut M6 

2 

39 

100023674 

Air Filter Lower Cover 

1 

 

84 

100007855 

Governor Spring 

1 

40 

100023673 

Muffler Sheet 

1 

 

85 

100007947 

Throttle Linkage 

1 

41 

100064434 

Air Filter Base Assembly 

1 

 

86 

100030049 

Idle Spring 

1 

42 

100011463-0002  Nut M6 

2 

 

87 

100002641 

Crankcase 

1 

43 

100010204 

Cylinder Head Gasket 

1 

 

88 

100010272 

Earth Bolt 

2 

44 

100010558 

Pin 10×16 

2 

 

89 

100010459 

Washer10×1.5×16 

2 

45 

100004395 

Push Rod 

2 

 

90 

100009240 

Ignition Module 

1 

 

Summary of Contents for PS95

Page 1: ...n Gas Log Splitter Model PS95 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 M F 9 5 EST Email support amerisuninc com ...

Page 2: ...2 ...

Page 3: ...al safety rules 5 Specific safety rules for log splitter 6 Knowing your log splitter 8 Assembly 9 Log splitter preparation 10 Starting the log splitter 12 Using the log splitter 14 Maintenance 16 Exploded view parts list 19 Warranty 24 ...

Page 4: ...r 2 ball with safety chains Package dimensions L x W x H 52 4x33 1x37 8 inches Weight 622 lb Warning We strongly recommend that this item not be modified and or used for any application other than that for which it was designed If you have any questions relative to its application do not use the equipment until you have consulted us and we have advised you Contact PowerSmart at 800 791 9458 M F 9a...

Page 5: ...mmable and explosive gasoline vapors which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do not operate near open flame Do not smoke near engine Always operate on a firm level surface Always turn engine off before refueling Allow engine to cool for at least 2 minutes before removing fuel cap Loosen cap s...

Page 6: ...nt of the log splitter 2 Safety equipment controls always operate the log splitter with all safety equipment in place and in good working order and all controls properly adjusted for safe operation 3 Know how to stop be thoroughly familiar with all controls and with the proper use of the equipment Know how to stop the log splitter and relieve system pressures quickly if needed 4 Daylight only Only...

Page 7: ...gs while the wedge is moving 18 Keep hands clear remove both hands from log before activating Split Control Lever 19 Only use your hands to operate the Split Control Lever Never use any other body part a rope cable or other remote device to actuate the control 20 Returning wedge once the control valve is actuated in the return direction the wedge is designed to keep returning by itself completely ...

Page 8: ... End plate 9 Horizontal lock 2 Wedge 10 Pump 3 Control valve 11 Tire 4 Splitting control lever 12 Engine 5 Cylinder 13 Hydraulic dipstick 6 2 ball coupler 14 Hydraulic tank 7 Safety chains 15 Vertical lock 8 Support leg 16 Tow bar ...

Page 9: ...n position 3 Secure tow bar with two bolts and nuts to lock in position 4 Lower the support leg on the end of the tow bar and secure in position with the locking pin 5 Remove the wooden frame from around the log splitter Rotate beam with hydraulic cylinder and cutting wedge 1 Remove cotter pin to unlock beam from position behind the engine 2 Lift up the beam and rotate 90 degrees clockwise 3 Drop ...

Page 10: ...the log splitter or shorten its life Step 1 Lock down support leg and block wheels Lock the support leg in the DOWN position Block the wheels to prevent unintended movement of the log splitter Step 2 Add oil The log splitter is shipped without oil User must add the proper amount of oil before operating the log splitter for the first time The oil capacity of the engine crankcase is 20 fluid oz For ...

Page 11: ... To add gasoline follow these steps 1 Make sure the log splitter is on a level surface 2 Unscrew fuel cap on the engine and set aside NOTE The fuel cap may be tight and hard to unscrew 3 Slowly add unleaded gasoline to the fuel tank Be careful not to overfill The capacity of the fuel tank is 1 gallon NOTE Do not fill the fuel tank to the very top Gasoline will expand and spill over during use even...

Page 12: ... hydraulic dipstick and check the level Note Do not screw in dipstick when checking levels 3 Start engine and use split control lever to extend and retract wedge five times to remove air from the hydraulic system 4 With wedge retracted check oil level again STARTING THE LOG SPLITTER Before starting the log splitter make sure you have read and performed the steps in the Assembly and the Log Splitte...

Page 13: ...800 791 9458 M F 9 5 EST 9 Once the engine has started slowly return the choke lever all the way to the RUN position by moving the choke lever back to the right 10 Allow the engine to run for several minutes at no load This allows the engine to stabilize its speed and temperature 11 Adjust the throttle as needed Allow the engine to run for several minutes before using the log splitter This allows ...

Page 14: ...ne can result in a fire WARNING The running engine gives off carbon monoxide a poisonous gas that can kill you You CANNOT smell it see it or taste it ONLY run the log splitter OUTDOORS and away from air intakes NEVER run the log splitter inside homes garages sheds or other buildings or semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to ...

Page 15: ...remote device to actuate the control Many accidents occur when there is more than one person involved in loading and operating the log splitter Only one person should operate the controls If a second person is assisting in loading logs the operator must NEVER actuate the Split Control Lever until the assistant and all bystanders are at least 10 feet away NEVER allow an assistant to hold the log in...

Page 16: ...hange x x x Hydraulic fluid Check x Replace x Fuel tank Check lever x Engine maintenance Checking the oil Check the oil level of the engine according to the Recommended Maintenance Schedule as above The engine is equipped with an automatic shutoff to protect it from running on low oil The engine should be checked before each use for proper oil level This is a critical step for proper engine starti...

Page 17: ...ug Air Filter 1 Remove the air filter cover holding the air filter to the assembly 2 Remove the foam element 3 Wash in liquid detergent and water squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover Log splitter maintenance Cleaning Caution DO NOT use a...

Page 18: ...es 4 Place a container under the hydraulic tank Make sure it is large enough to hold the contents of the tank 5 To drain the fluid unscrew and remove the tank drain plug on the bottom of the hydraulic tank Drain any oil in the filter into the container 6 Allow fluid to completely drain from the tank into the container 7 Reinsert and tighten the tank drain plug 8 Remove hydraulic dipstick 9 Fill hy...

Page 19: ...19 EXPLODED VIEW PARTS LIST Log Splitter ...

Page 20: ... PS95 016 CYLINDER CONNECTOR 2 52 PS95 052 LOCKNUT M8 4 17 PS95 017 VALVE CYLINDER HOSE 1 53 PS95 053 RUBBER WASHER 8 4 18 PS95 018 UPPER VALVE CONNECTOR 1 54 PS95 054 BOLT M8x45 4 19 PS95 019 VALVE 1 55 PS95 055 BOLT M12x80 4 20 PS95 020 LOWER VALVE CONNECTOR 1 56 PS95 056 FILTER 1 21 PS95 021 OIL PIPE 1 57 PS95 057 FILTER CONNECTOR 1 22 PS95 022 CLAMP 2 58 PS95 058 CLAMP 2 23 PS95 023 OIL SEAL 1...

Page 21: ...21 Engine ...

Page 22: ...100004105 0005 Dipstick 1 22 100031066 Muffler Guard 1 67 100010077 O Ring 15 8 2 5 1 23 100030973 Muffler Body 1 68 100050820 Governor Gear 1 24 100006526 Muffler Gasket 1 69 100011215 0001 Bolt M6 12 2 25 100010387 Stud M8 34 2 70 100067686 Governor Bracket Assembly 1 26 100009376 Spark Plug 1 71 100011269 0003 Bolt M6 28 1 27 100010359 Stud M6 110 2 72 100005137 Clamp 4 28 100005559 Insulator G...

Page 23: ...001 Washer φ6 3 94 100011266 0004 Bolt M6 20 1 104 100011565 0001 Bolt M6 10 3 95 100017644 Oil Seal 25 41 25 6 1 105 100011262 0003 Bolt M6 14 4 96 100009503 Flywheel 1 106 100009166 0001 Engine Switch 1 97 100007028 Cooling Fan 1 107 100008968 Roll Over Valve 1 98 100007550 Starter Cup 1 108 100062500 Fuel Hose 1 99 100011459 0003 Nut M14 1 5 1 109 100063948 Fuel Hose Jacket 1 100 100023738 0001...

Page 24: ... original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE...

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