PowerRiv HST-PR-LIGHT User Manual Download Page 1

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PowerRiv

Light

Date of issue: June 2014

Firmware:

2.0.7

USER MANUAL

Battery blind rivet setting tool

HST-PR-LIGHT / HST-PR-LIGHT-OA / HST-PR-LIGHT-OB

Summary of Contents for HST-PR-LIGHT

Page 1: ...PowerRiv Light Date of issue June 2014 Firmware 2 0 7 USER MANUAL Battery blind rivet setting tool HST PR LIGHT HST PR LIGHT OA HST PR LIGHT OB...

Page 2: ...2 2 2 Personnel training 9 2 3 0 Risks when using the tool 9 2 4 0 Electrical hazards 10 2 5 0 Basic safety measures 10 2 5 1 Workplace safety 11 2 5 2 Electrical safety 11 2 5 3 Personal safety 12 2...

Page 3: ...azards for the personnel and the Power Tool This sign is extremely important and the instructions must be followed Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 7628 91110 Fax 49 0 7628 9111 9...

Page 4: ...collected separately and disposed of at an environmentally compatible recycling facility Non functional batteries can be disposed of directly Transport Li Ion batteries are subject to the specificatio...

Page 5: ...ollection container 4 Type label 5 Status LED 6 Start switch 7 LED lamp 8 Batterie 1 7 8 3 4 5 6 2 Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 7628 91110 Fax 49 0 7628 9111 90 E Mail info hs...

Page 6: ...ult free operation an be ensured We are not liable for damages and operational errors that result from non compliance with these operating instructions If difficulties arise nonetheless please contact...

Page 7: ...properly installed or non functioning safety and protective devices failure to comply with the information contained in this document regarding transport storage assembly placement into service operat...

Page 8: ...erwise shared either in whole or in part The copyright for this document remains with HS Technik GmbH Address of the manufacturer Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 76 28 91 11 0 Fa...

Page 9: ...the basic work safety and accident prevention rules prior to commencing work 2 2 2 personnel traininG Personnel must be trained and briefed before operating this tool Personnel responsibilities for in...

Page 10: ...proper and safe working condition NOTICE The terms tool and power tool used in the safety information refer to tools powered from a wall outlet with power cord and battery powered tools without a pow...

Page 11: ...wet environment d Keep children and other persons away when using the tool Distractions may cause you to lose control over the tool 2 5 2 Electrical safety a Avoid contact with grounded surfaces such...

Page 12: ...r carrying it Carrying the tool with your finger on the power switch or connecting to a power source when it is switched on may result in accidents d Maintain an ergonomic working posture Stand firmly...

Page 13: ...y accidents f Keep tools clean Carefully maintained tools jam less frequently and are easier to operate g Follow these instructions when using the tool and accessories Take into account the working co...

Page 14: ...ction properly 2 5 5 serViCe NOTICE All repairs should be carried out by qualified person nel using only original replacement parts available from HS Technik GmbH Doing this will ensure that tool safe...

Page 15: ...ered charging device for an extended period of time In both cases the residual current flow may completely discharge and ruin the battery f If possible recharge the lithium ion battery immediately aft...

Page 16: ...ter and then apply lemon juice or vinegar Should fluid get in the eyes rinse for at least 10 minutes with water and consult a physician immediately k Do not drop the lithium ion battery or subject it...

Page 17: ...not be connected to a step up transformer generator or DC outlet c Make sure that the battery charger air vents are not covered or blocked d Do not store the tool battery charger or battery in places...

Page 18: ...area carefully 6 Avoid unsafe working positions You could fall and injure yourself 7 Take good care of your tool Follow the operating instructions for maintenance and cleaning Keep the handgrip free...

Page 19: ...slide into place it is not correctly aligned In this case remove the battery and guide it once again into the grooves To remove the battery press down the clip 1 on the front of the battery The batter...

Page 20: ...esidual rivet mandrel collection container must not get clogged as this may damage the tool DANGER Only use an intact rivet mandrel container and ensure it is properly installed locked into the retent...

Page 21: ...oroughly Ensure that the riveting device is not damaged and no parts are missing The battery used must be approved by HS Technik GmbH for use with the riveting device The battery should be fully charg...

Page 22: ...must be able to be screwed on by hand NOTICE The guide tube on the riveting device has a diameter of 5 mm Locking collars or aviation brackets can have larger diameters special tools must be procured...

Page 23: ...t exchange system length 60 mm ZUG FX 85 Pulling unit fast exchange system length 85 mm ZUG FX 125 Pulling unit fast exchange system length 125 mm ZUG FX 155 Pulling unit fast exchange system length 1...

Page 24: ...epiece for max mandrel diameter 2 0 mm HST FHM 24 Security nosepiece for max mandrel diameter 2 4 mm HST FHM 27 Security nosepiece for max mandrel diameter 2 7 mm HST FHM 29 Security nosepiece for max...

Page 25: ...m the tools regular bushing If the required compression bushing isn t in use the tool can be damaged NOTICE Also read the assembly instruction for compression bushings WARNING Using the tool without a...

Page 26: ...l diameter of 2 7 3 2 mm PRIV M224 125 Compression bushing for fast exchange system extension 125 mm Required if the nosepiece that matches to blind rivet which have a max mandrel diameter of 1 8 2 4...

Page 27: ...the manufacturer rivet specifications 1 Place the blind rivet in the nosepiece 2 Insert the blind rivet into the prepared drillhole 3 Press the rivet firmly against the component pressure check 4 Sta...

Page 28: ...d other persons Only carry this riveting device with the battery removed to prevent unintentional start up Only insert a rivet into the nosepiece directly before the riveting process The pressure cont...

Page 29: ...er LED illuminates orange Battery empty work cannot con tinue Replace or charge battery LED rapidly blinks red Fault Overcurrent due to an excessive mandrel breaking load or the device has overheated...

Page 30: ...nd the battery receptacle on the tool with a cloth cotton swab and alcohol as needed NOTICE Bear in mind the following when cleaning your power tool Incorrect cleaning agents or cleaning methods may d...

Page 31: ...5 SW 17 Hold the spacer using an SW14 open end wrench Loosen the chuck jaw housing 5 with an SW17 open end wrench and pull it off Now you can remove the chuck jaws For fast exchange systems pull the l...

Page 32: ...pray Please note Do not clean the riveting tool with fat solvents or water Also check the compression bushing 7 and the compression spring 8 for damage Then reinstall the parts in reverse order Im Mar...

Page 33: ...gular intervals and when the tool is heavily soiled Check the nosepiece 1 daily for wear and replace if necessary Check the compression spring 8 for shortening replace if necessary Clean the contacts...

Page 34: ...aWs Hold the spacer using an SW14 open end wrench Loosen the chuck jaw housing 5 with an SW17 open end wrench and pull it off For fast exchange systems pull the locking mechanism back silver Then you...

Page 35: ...fits the spacer Remove the chuck jaw housing chuck jaws pusher rod and spring Same process at the fast exchange system Loosen the spacer with an SW14 open end wrench Same process at the fast exchange...

Page 36: ...nch To do this hold the spacer using an SW14 open end wrench Slide the sleeve back on Tighten the nut by hand Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 9...

Page 37: ...n storing your riveting device Remove the battery when you are not using the riveting device If you do not use the battery for a longer period of time it should be completely charged and stored in a d...

Page 38: ...38 8 Drawings 8 1 0 Extensions Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com...

Page 39: ...39 8 2 0 explosion draWinG Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com...

Page 40: ...n the housing mounted for PRIV B5 Set spent mandrel container PRIV B6 Set holder for spent mandrel container PRIV B7 Housing set incl screws and fastener PRIV B8 Set mounting assembly complete 28 29 3...

Page 41: ...4 B A D PRIV B2 Drive unit complete PRIV B3 Set circuit board limit switch Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Intern...

Page 42: ...19 04 2013 D Helmuth Solid Works 2009 Blindnietger te Blindnietger t PowerRIV Explosionszeichnungen Motor mit Steuerung Index Name Datum nderung Oberfl che Masse g Kunde Motor mit Steuerung 81 84 82 8...

Page 43: ...elmuth Solid Works 2009 Blindnietger te Blindnietger t PowerRIV Explosionszeichnungen Set Beh lteraufnahme Name Datum Oberfl che Masse g Set Beh lteraufnahme 401 402 C 2 3 1 4 B A D PRIV B6 Set holder...

Page 44: ...nnenung Material Datum Name Bearb 29 02 1012 Oberfl che Masse g Kunde PRIV B7 Housing set incl screws and fastener Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91...

Page 45: ...often What steps have you taken to resolve the problem Problem description Possible causes Problem resolution Rivet cannot be further processed Battery empty LED blinks orange Replace the battery Riv...

Page 46: ...amping jaws Battery not charging on the charging station Battery defective right LED blinks red Replace the battery and dispose of it properly Charger defective left LED blinks red Replace the charger...

Page 47: ...anufacturer Company HS Technik GmbH Address Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 7628 9111 0 Fax 49 0 7628 9111 90 Device description Battery powered blind rivet setting tool Model na...

Page 48: ...6 28 91 11 0 Fax 49 0 76 28 91 11 90 E Mail info hs technik com Webpage www hs technik com HST20140716POPJSFHHMHHZMRMH The technical data in these printed material provide support but are not guarante...

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