background image

16

Owner’s Manual for Portable Generator

2. Remove retainer screw (C) from muffler

outlet tube.

3. Remove screen (D) and replace if torn,

perforated or otherwise damaged. If

screen is not damaged, clean with com-

mercial solvent.

4. Replace screen and retainer, secure with

screw.

5. Install clamp.

Figure 4-6. Spark Arrestor Screen

Valve Clearance

IMPORTANT NOTE: If uncomfortable about

doing this procedure, or the proper tools

are not available, take generator to the

nearest service center to have valve clear-

ance adjusted.

Check valve clearance after the first fifty-hours

of operation. Adjust as necessary.
• Intake — 0.15 ± 0.02mm (cold), (0.006" ±

0.001" inches)

• Exhaust — 0.20 ± 0.02mm (cold) (0.008" ±

0.001" inches)

Storage

General

It is recommended to start and run the genera-

tor for 30 minutes, every 30 days. If this is not

possible, refer to the following list to prepare

unit for storage.
• DO NOT place a storage cover on a hot

generator. Allow unit to cool to room tem-

perature before storage.

• DO NOT store fuel from one season to

another unless properly treated.

• Replace fuel container if rust is present.

Rust in fuel will cause fuel system prob-

lems.

• Cover unit with a suitable protective, mois-

ture resistant cover.

• Store unit in a clean and dry area.
• Always store generator and fuel away from

heat and ignition sources.

Prepare Unit for Storage

Fuel stored over 30 days can go bad and

damage fuel system components. Keep fuel

fresh, use fuel stabilizer.
If fuel stabilizer is added to fuel system, pre-

pare and run engine for long term storage.

Run engine for 10-15 minutes to circulate sta-

bilizer throughout fuel system. Adequately

prepared fuel can be stored up to 24 months.

NOTE: 

If fuel has not been treated with fuel

stabilizer, it must be drained into an approved

container. Run engine until it stops from lack

of fuel. Use of fuel stabilizer in fuel storage

container is recommended to keep fuel fresh. 
1. Change engine oil.
2. Remove spark plug.
3. Pour tablespoon (5-10cc) of clean engine

oil or spray a suitable fogging agent into

cylinder.

4. Pull starter recoil several times to distrib-

ute oil in cylinder.

5. Install spark plug.
6. Pull recoil slowly until resistance is felt.

This will close valves so moisture cannot

enter engine cylinder. Gently release

recoil.

7. Disconnect negative (-) battery terminal

FIRST (black wire).

8. Disconnect positive (+) battery terminal

SECOND (red wire).

9. Remove battery from generator.
10. Charge the battery.
11. Clean the battery and store in a dry clean

environment.

Change Oil

Change engine oil before storage. See

Change Engine Oil

.

001530

A

B

D

C

(000143)

DANGER

Explosion and Fire. Fuel and vapors are extremely 
flammable and explosive. Store fuel in a well  
ventilated area. Keep fire and spark away. Failure 
to do so will result in death or serious injury. 

(000109)

WARNING

Risk of Fire. Verify machine has properly 
cooled before installing cover and storing 
machine. Hot surfaces could result in fire.

(000181)

WARNING

Vision Loss. Eye protection is required to avoid  
spray from spark plug hole when cranking engine.
Failure to do so could result in vision loss.

Summary of Contents for CX6500E

Page 1: ...t intended to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury MODEL ________________________ SERIAL ________________________ DA...

Page 2: ...1 Transporting Tipping of the Unit 11 Starting Pull Start Engines 12 Starting Electric Start Engines 12 Generator Shut Down 12 Low Oil Level Shutdown System 12 Section 4 Maintenance and Troubleshootin...

Page 3: ...ughout this publication and on tags and decals affixed to the generator DANGER WARNING CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may...

Page 4: ...hair and appendages away from moving parts Failure to do so could result in death or serious injury 000108 WARNING Hot Surfaces When operting machine do not touch hot surfaces Keep machine away from c...

Page 5: ...the Authority Having Jurisdiction AHJ for any local codes or standards which may be appli cable to your jurisdiction 000144 DANGER Electrocution Contact with bare wires terminals and connections while...

Page 6: ...14 17 1 120 Volt AC 20 Amp GFCI Duplex Receptacle 2 120 Volt AC 30 Amp Locking Receptacle NEMA L5 30 CX8000E only 3 120 240 Volt AC 30 Amp Locking Receptacle NEMA L14 30R 4 Circuit Breakers AC 5 Off O...

Page 7: ...cifications 6 5 kW 8 0 kW Generator Specifications Rated Power 6500 Watt 8000 Watt Surge Power 8125 Watt 10000 Watt Rated AC Voltage 6 5 and 8 0 kW 120 240 Rated AC Load 6 5 kW 8 0 kW 54 2 27 1 Amps 6...

Page 8: ...Hz single phase loads requiring up to 6480 watts 6 4 kW of power at 27 Amps The outlet is protected by two 27 Amp 2 pole connected toggle circuit breakers CX8000E Use this receptacle to operate 120 V...

Page 9: ...through axle 4 Bend tabs of cotter pins outward to lock into place Install frame foot assembly as follows 1 Slide M8 flat washer 8 rubber foot 5 foot spacer 4 onto M8 x 80 bolt 10 2 Align through hole...

Page 10: ...the black cable to the negative battery terminal with the bolt and nut sup plied Slide rubber boot over the negative battery terminal and connection hard ware 5 Make sure all connections are secure N...

Page 11: ...area around fuel cap and remove cap slowly 4 Slowly add recommended fuel Do not fill above red fuel indicator A See Figure 2 10 5 Install fuel cap Figure 2 10 Add Recommended Fuel NOTE Allow spilled...

Page 12: ...f the generator is used at a construction site there may be additional regulations which must be observed Connecting the Generator to a Building Electrical System When connecting directly to a buildin...

Page 13: ...e for wattage requirements Table 3 Wattage Reference Guide Transporting Tipping of the Unit Do not store or transport the unit at an angle greater than 15 degrees Device Running Watts Air Conditioner...

Page 14: ...in the START position When engine starts release the switch to the ON position 6 When engine starts move choke knob to 1 2 choke position until engine runs smoothly then fully to ON position If engin...

Page 15: ...ed NOTE DO NOT use a garden hose to clean generator Water can enter engine fuel system and cause problems If water enters generator through cooling air slots some water will be retained in voids and c...

Page 16: ...n area around oil fill and oil drain plug 4 Remove oil fill cap 5 Remove oil drain plug and drain oil com pletely into a suitable container 6 Install oil drain plug and tighten securely 7 Slowly pour...

Page 17: ...or oper ate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 main tained in effective working...

Page 18: ...If fuel stabilizer is added to fuel system pre pare and run engine for long term storage Run engine for 10 15 minutes to circulate sta bilizer throughout fuel system Adequately prepared fuel can be s...

Page 19: ...5 Stale fuel 6 Dirty fuel filter 7 Spark plug wire not connected to spark plug 8 Bad spark plug 9 Water in fuel 10 Overchoking 11 Low oil level 12 Excessive rich fuel mixture 13 Intake valve stuck ope...

Page 20: ...18 No battery charge DC output 1 Battery posts corroded 2 Bad battery cable 3 Defective battery 4 Bad receptacle 1 Clean battery posts 2 Replace cable 3 Check battery condition Replace if defective 4...

Page 21: ...19 Owner s Manual for Portable Generator Notes...

Page 22: ...Owner s Manual for Portable Generator 20...

Page 23: ......

Page 24: ...ermate All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Powermate Powermate LLC S45 W29290 Hwy 59 Waukesha...

Reviews: