PowerMaster PM-3500 Operator'S Manual Download Page 4

 

3

This indicates a hazardous situation, which, if not avoided, could result in injury. 

 

1.

 

GENERAL SAFETY PRECAUTIONS: 

 

Danger 

 

Warning 

 

Caution 

 

1.1.

  A “LAYMAN” and or “CHILDREN” may not recognize the possible dangers of operating a 

generator. We recommend that only competent persons should operate the generator. 

1.2.

  Fuel is combustible and easily ignited. Do not refuel during operation. 

1.3.

  Do not refuel whilst smoking or near naked flames. Do not overfill or spill fuel. If this happens clean 

the fuel on and around the generator properly before operating. 

1.4.

  Only use the specified fuel when operating the generator 

1.5.

  Some parts of the internal-combustion engine are hot and might cause burns. Pay attention to the 

warning signs on the generating set. 

1.6.

  Engine exhaust gases are toxic. Do not operate the generator in an unventilated room. When 

installed in a ventilated room, additional requirements for fire and explosion protection must be 
observed. 

1.7.

  Regularly check that the bolts and nuts are properly tightened as they may become lose due to 

vibration of the generator whilst in use. 

1.8.

  Before using the generator ensure that you have checked the periodic maintenance schedule in 

the operator’s manual. 

1.9.

  Pay attention to the wiring or extension cords from the generator to the connect device. If the wire 

is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, 
generator burnout, or electric shock hazard. Replace damaged or worn cords immediately. 

1.10.

 

Do not operate in rain, wet or damp conditions, or with wet hands. The operator    may suffer 
severe electric shock if the generator is wet. 

1.11.

 

If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor was 
hit with water. 

1.12.

 

Be extremely careful that all necessary electrical grounding procedures are followed during each 
and every use. Failure to do so can be fatal. 

1.13.

 

Do not connect the generator to a commercial power line. Connecting to a commercial power 
line may short circuit the generator. We strongly recommend the use of a Transfer Switch for 
connecting to a domestic circuit. 

1.14.

 

Do not smoke when handling the battery. The battery emits flammable hydrogen gas, which 
can explode if exposed to cigarettes and or naked flames. Keep the area well-ventilated and 
keep naked flames/ sparks away when handling the battery. 

1.15.

 

Keep children and all bystanders at a safe distance from the genertor whislt in use 

1.16.

 

It is absolutely essential that you know and understand the safe and proper use of the power 
tool or appliance that you intend to connect to the generator. All operators must read, 
understand and follow the tool/ appliance operators maunal. The tool and    appliance 

Summary of Contents for PM-3500

Page 1: ...0...

Page 2: ...CAL SAFETY PRECAUTIONS 4 5 3 SAFETY INFORMATION 6 7 4 CO NT ROL FUN CTIO N 8 11 5 PRE OPERATION CHECK 11 12 6 OPERATION 13 16 7 PERIODIC MAINTENANCE 17 20 8 TROUBLE SHOOTING 20 21 9 S T O R A G E 2 1...

Page 3: ...new owner Some important information in this manual will be indicated in the following way please see below The users should pay special attention to these instructions The range of POWER MASTER GENE...

Page 4: ...m the generator to the connect device If the wire is under the generator or in contact with a vibrating part it may break and possibly cause a fire generator burnout or electric shock hazard Replace d...

Page 5: ...ue to high mechanical stresses only tough rubber sheathed flexible cable should be used 2 6 If the generator is of CLASS II construction then earthing of the generator is not required 2 7 CordExtensio...

Page 6: ...5 The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator...

Page 7: ...nge your clothes immediately z When operating or transporting the generator please ensure that it is kept upright If it tilts fuel may leak from the carburetor or fuel tank 3 ENGINE AND MUFFLER MAY BE...

Page 8: ...nt current capacity Diameter 0 12mm 0 005 in ampere EX 10 Ampere 1 2mm 0 055 in 5 CONNECTION NOTES z Do not connect the generator directly to the Utility Power Source z Do not connect the generator in...

Page 9: ...light 19 Economy control switch 20 Voltmeter 21 DC protector 22 DC receptacle 23 Ground earth terminal 24 AC receptacle 25 AC receptacle L5 30R 26 AC receptacle 5 20R 27 Parallelconnectioncontrolsocke...

Page 10: ...DC protector 23 DC receptacle 24 Ground earth terminal 25 AC receptacle 26 AC receptacle L5 30R 27 AC receptacle 5 20R 28 Parallel connection control socket 29 Parallel connection socket 30 FrequencyT...

Page 11: ...ad This may result in better fuel efficiency and less noise 4 DC CIRCUIT PROTECTOR The DC circuit protector turns off automatically when the load exceeds the generator rated output CAUTION z If the DC...

Page 12: ...time the generator is used 1 CHECK ENGINE FUEL z Make sure there is sufficient fuel in the tank z If the fuel is low refill with clean unleaded gasoline z Be sure to use the fuel filter screen on the...

Page 13: ...ge 17 z Recommended engine oil API Service SJ 3 GROUND Earth Please ensure that the generator is properly earthed grounded 4 CONNECT BATTERY for electric starting system z Loosen the screw and remove...

Page 14: ...r handle slowly until resistance is felt This is the Compression point Return the handle to its original position and pull swiftly Do not fully pull out the rope After starting allow the starter handl...

Page 15: ...is within generator rated output z Make sure that the socket load current is within socket rated current z The economy control switch must be turned to OFF when using electrical appliances that requi...

Page 16: ...nly a Charging instruction for battery z Disconnect the battery terminals z Loosen the battery fluid filler cap completely z Fill distilled water to the upper limit if the battery fluid level is low z...

Page 17: ...y turning the switch to the STOP position Click the remote switch to the OFF position 3 Turn the fuel cock lever by turning it to the OFF position 4 Turn the fuel tank cap air vent knob counterclockwi...

Page 18: ...Oil filter Clean oil filter z Air Filter Clean Replace if necessary z Fuel Filter Clean fuel cock filter Replace if necessary z Choke Check choke operation z Valve Clearance Check and adjust when eng...

Page 19: ...pletely 5 Once the oil has drained return the generator to the upright position 6 Add engine oil until it reaches the upper level indicator 7 Replace the oil filler cap properly 8 Replace the cover pr...

Page 20: ...e piston and or cylinder wear 4 CLEANING AND ADJUSTING SPARK PLUG 1 Remove the side cover 2 Check for discoloration and remove the carbon build up 3 Check that the correct spark plug is being used and...

Page 21: ...el supplied to combustion chamber z Check the fuel in the fuel tank refill if necessary z Check the fuel in the fuel tank if there is sufficient fuel ensure that the fuel tank cap air vent knob is in...

Page 22: ...the fuel from the fuel tank 2 Remove the side cover and drain fuel from the carburetor by loosening the drain screw 2 ENGINE 1 Remove the spark plug and pour in about one tablespoon of SAE 10W30 or 20...

Page 23: ...ment 124 6cc 149 5cc Max Output 3 5KW 5500rpm 4 0KW 5500rpm Fuel Regular Automobile Gasoline Fuel tank Capacity 7 5 liters Rated Continuous Operation 4h10min 100 Load 5h30min 50 Load 3h5min 100 Load 4...

Page 24: ...IL M Oil sensor R R BU BU BU BU BL BL BL BL BL BL W W BL BL BL DC winding Stepping motor Main Control winding winding Economic switch R High pressure wrap Spark plug BL W Spring winding Ignition windi...

Page 25: ...or R R BU BU BU BU BL BL BL BL BL BL W W BL BL BL DC winding Stepping motor Main Control winding winding Economic switch R High pressure wrap Spark plug BL W Spring winding Ignition winding R BL BR GR...

Page 26: ...BL BL Stepping motor Main Control winding winding Economic switch R O W BL BU R O BL PI BU BL W Spring winding Ignition winding BL BR GR P Y G W O R BU START MOTOR BATTERY BU BU DC winding Spark plug...

Page 27: ...BL Stepping motor Main Control winding winding Economic switch R O W BL BU R O BL PI BU BL W Spring winding Ignition winding BL BR GR P Y G W O R BU START MOTOR BATTERY BU BU DC winding Spark plug R H...

Page 28: ...27...

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