Powerhorse 89897 Owner'S Manual Download | Manualshive

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Parts Explosion- Model 89897

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Rev A.1

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Summary of Contents for 89897

Page 1: ...riodic inspection and servicing to keep pressure washer functioning efficiently See Maintenance Schedule Summary for frequency of servicing Any Questions Comments Problems or Parts Orders Call Powerho...

Page 2: ...Chemical Spray if desired 20 Start Up Procedures 21 Start the Engine to Power the Pump 21 Apply Cleaning Chemical If Desired 21 Pump Components 21 Begin High Pressure Spray 21 Shutdown 22 STORAGE 23 B...

Page 3: ...2 PUMP KIT PARTS LIST 801742 REV A 1 33 ENGINE EXPLOSION 799841 REV E 34 ENGINE PARTS LIST 799841 REV E 35 ENGINE KIT LIST 799841 REV E 36 ENGINE MANUAL 37 ENGINE STARTING COMPONENTS 37 MAINTENANCE SC...

Page 4: ...rds or equipment damage may result Power Source The pressure washer is powered by a gasoline engine Supplies Required Normal operation will require you to supply Gasoline Engine oil Personal Protectio...

Page 5: ...PM l min 2 6 9 8 Max Water Temp 104 F 40 C ENGINE Engine Powerhorse Horsepower 212CC DIMENSIONS COMPONENTS Length 25 5 Width 21 Height 38 5 Weight 68lbs SUPPLIES REQUIRED not included Engine Oil Refer...

Page 6: ...ngine The air cooled engine powers the pump 7 Upper Gun Holder Store gun here 8 Lower Gun Holder Store lance here 9 Nozzles Change nozzles for different spray patterns 10 Handle Designed for easy cart...

Page 7: ...ath or seriousinjury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous...

Page 8: ...azard Warning 6 795292 Air Filter 7 795293 Fuel Choke 8 795294 Throttle 9 N A Emissions Control 10 801752 Nameplate 11 795289 Recoil 12 795288 Powerhorse 13 795290 Operating Instructions 14 801656 Noz...

Page 9: ...INE FAMILY KCDPS 2121DJ EVAP FAMILY CM2121 EPA EVAP FAMILY KCDPPNHEQ001 EVAPECS CM DISPLACEMENT 212CC EXH ECS EM REFER TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS THE AIR INDEX OF...

Page 10: ...10 Decals Continued To order replacement safety labels call Powerhorse Product Support at 1 866 443 2576 15 14 13 12 11...

Page 11: ...ts For missing or damaged components please contact Product Support at 1 866 443 2576 If complete fill out product serial number information See Limited Warranty section of this manual FIG05931B Engin...

Page 12: ...nel 2 M6 x 55 bolts 2 Flat washers 2 Bushings 2 M6 lock nuts Repeat the process as pictured to install the wheel on opposite side Check that wheels turn freely Foot to Base Assembly 2 Attach foot to t...

Page 13: ...e risk of injury it is recommended that two adults lift the pressure washer Only lift the pressure washer by the bumper and handle Do not use the pump or engine as alifting point WARNING Lifting Hazar...

Page 14: ...to pull at an odd angle could rip off grip cord and or cause muscular injuries to the operator 3 Keep a fire extinguisher rated ABC nearby Keep it properly charged and be familiar with its use 4 Place...

Page 15: ...t allow anyone to operate the pressure washer who has not read the Owner s Manual and been instructed on its safe use Adult control only Only trained adults should set up and operate the pressure wash...

Page 16: ...oxide poisoning The running engine gives off carbon monoxide a poisonous gas that can kill you If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fr...

Page 17: ...charge from your body before beginning the fueling process by touching a grounded metal object at a safe distance from fuel sources Keep nozzle in contact with container while filling Do not use a no...

Page 18: ...our pressure washer for use turn to the Initial Set Up section of this manual and reference Step 3 Select Suitable Location Where no flammable vapors dusts and gases are present Where there is adequat...

Page 19: ...ust use the low pressure black nozzle for spraying chemicals Attach Nozzle to Spray Gun 1 See Component Identification section ofthis manual for location of the pressure washer s water outlet 2 To att...

Page 20: ...to the surface being cleaned allowing the formula time to react and remove dirt more effectively Note An external chemical injector pump is not recommended for use with this pressure washer and if use...

Page 21: ...ct Nozzle for Spray Gun 7 Rinse with high pressure spray as instructed below Pump Components Begin High Pressure Spray WARNING High Pressure Spraying Safety Keep spray away from people Never direct di...

Page 22: ...washed in a basket so the pressure does not push them away Larger lightweight parts should be clamped down 8 The pressure washer is set and locked to the maximum rated pressure when it leaves the fac...

Page 23: ...el then pull the recoil a few times until antifreeze comes out of the pump outlet Note If you will be storing the pressure washer in freezing conditions follow the instructions for preparing the spray...

Page 24: ...d fuel stabilizer to fuel tank c Run pressure washer with high pressure hose at least 5 minutes after adding stabilizer to allow it to enter the fuel system d Shut off engine 2 Lubricate cylinder and...

Page 25: ...f pressure washer and relieve system pressure before inspection or maintenance Remove spark plug or spark plug wire to prevent accidental starting Fuel valve off Turn fuel shut off valve to OFF positi...

Page 26: ...wand trigger gun and connections for signs of wear cracks looseness or leaks Replace as required Check and clean the nozzle orifice Inspect Fuel System Inspect the engine fuel system and check for le...

Page 27: ...the following Have a staff person become familiar with the mechanical operation of the pressure washer and capable of making minor repairs and performing all preventative maintenance procedures Keep a...

Page 28: ...hed Attach spark plug wire to spark plug LOW SURGING PRESSURE Causes Solutions Insufficient water supply Increase water flow Check for kinked or pinchedhose Plugged inlet screen Pull out and clean scr...

Page 29: ...29 Parts Explosion Model 89897 Rev A 1...

Page 30: ...19 796646 Screw M6 x 55 2 20 796648 Flat washer 5 21 795567 Upper Gun Hook 1 22 796649 Bushing 2 23 795459 Nozzle Holder 5 24 795568 Self Tapping Screws 4 25 795460 Foam Grip 1 26 796770 Frame Handle...

Page 31: ...31 Parts List Model 801742 RevA 1...

Page 32: ...Kit 1 3 52 Opening retainer 10 3 x13 x1 25 Kit 4 1 17 O ring22 4X1 8 Kit 1 3 53 O ring 10x1 8 Kit 4 1 18 ROY 12X20X4 Kit 1 3 54 Steel ball 7 9Cr18 Kit 4 1 19 Auxiliary sealing ring Kit 1 3 55 Base Ki...

Page 33: ...1 8 1 32 O ring 14X1 8 2 70 Short outlet joint 1 4 Unloader Manifold Kit 35 O ring 12 inner diameter X2 1 801746 1 37 O ring 14 inside diameter X2 4 38 Nut M6 galvanized 1 39 Pressure adjusting nut 1...

Page 34: ...34 Engine Explosion 799841 Rev E...

Page 35: ...T M6 2 94 N A CLIP 1 95 Kit 3 ON OFF SWITCH HOUSING 1 Ref Part Description Qty 1 N A CRANKCASE 1 2 Kit 14 BALL BEARING 2 3 OIL SEAL 2 4 N A GOVERNOR ASSEMBLY 1 5 Kit 5 SHAFT GOVERNOR ARM 1 6 WASHER GO...

Page 36: ...coil Kit 1 7 795653 Air Cleaner Kit 1 8 795596 Recoil Starter Fan Kit 1 9 795599 Oil Level Kit 1 10 799842 Tank Kit 1 11 795620 Carbon Canister Kit 1 12 795595 Ignition Coil Kit 1 13 798136 Carburetor...

Page 37: ...ll recoil to run the engine and to stop the engine turn the switch OFF 4 Recoil To start the engine pull the starter rope lightly until resistance is felt then pull briskly 5 Throttle Lever The thrott...

Page 38: ...an After every 500Hrs 2 Fuel tank and filter Clean Every 2 years Replace if necessary 2 Fuel tube Check Every 2 years Replace if necessary 2 Engine oil recommend ations CAUTION Engine damage The press...

Page 39: ...l filler neck 8 Reinstall the dipstick Spark plug removal cleaning and replacement Proper spark plug clearance ensures the engine s normal running a Remove the spark plug cap b Remove the spark plug u...

Page 40: ...deposits from forming and causing malfunction of the engine Prepare engine for long term storage by Removing all gasoline from the tank and carburetor Draining steps 1 Position a UL listed fuel contai...

Page 41: ...lve sediment cup Empty and clean the carburetor bowl High Altitude Operation CAUTION Operating at an altitude of greater than 2000 feet 610 meters may affect your engines performance fuel consumption...

Page 42: ...ill void warranty Determining whether a part is to be replaced or repaired is the sole decision of Powerhorse Powerhorse will not provide for replacement of complete products due to defective parts An...

Page 43: ...43 This page left intentionally blank...

Page 44: ...al Printed in China WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to t...

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