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Powerhorse 166112, Owner'S Manual

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Powerhorse 166112 Owner'S Manual Download Page 54

166112 Generator Kits Rev – F.2 

 

 

 

54 

Kit Ref # 

Kit Part # 

Description 

Qty 

1 

789264 

Handle Kit 

1 

2 

789265 

Handle Restrictor Kit 

1 

3 

789270 

Wheel & Axle Kit 

2 

4 

789266 

Front Leg Support Kit  

2 

5 

789267 

Front Iso Mount & Bracket Kit 

2 

6 

789269 

Rear Iso Mount & Bracket Kit 

2 

7 

789280 

Muffler & Shield Kit  

1 

8 

789262 

Fuel Cap Kit 

1 

9 

789261 

Tank Bolt & Grommet Kit 

4 

10 

789263 

Tank Assembly 

1 

11 

789273 

Automatic Voltage Regulator Kit 

1 

12 

789271 

End Cover Kit 

1 

13 

789284 

Control Panel Assembly 

1 

14 

789413 

Brush & Terminal Block Kit 

1 

15 

789282 

Generator Stud Bolt Kit 

1 

Summary of Contents for 166112

Page 1: ...oper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved transfer switch installe...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...UP Power Source 15 4 Selecting a Suitable Site 18 5 Grounding the Generator 20 Operation 1 General Safety Rules for Operation 21 2 Preparing for Operation 24 3 Starting the Engine 27 4 Checking Genera...

Page 4: ...ide at least that power level See the Power Load Planning Management section of this manual to determine your specific power load requirements and then compare them to this generator s rated capacity...

Page 5: ...termine the suitability of this product for its intended use and assumes liability therein Contact Powerhorse Product Support at 1 866 443 2576 for any questions about the appropriate use of this gene...

Page 6: ...Distortion less than 5 Engine 208cc Engine Speed 3750 RPM Fuel Type Unleaded gasoline Fuel Capacity 3 9 gallons 15 L Oil Capacity 53 US quarts 5 L Starting Method Recoil 120 V Receptacles 4 20 Amp A d...

Page 7: ...Safety Label Locations 7 Part 782411 Part 782554 Part 782635 Part 782629 Part 782415 Qty 2 Part 782631 Part 782627 Part 782632 Part 782931 Part 782628...

Page 8: ...Safety Labels Locations 8 Part 782633 Part 782930 Part 782630 1 of 2 Part 782630 2 of 2...

Page 9: ...e sure safety labels are in place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call Powerhorse...

Page 10: ...12 Circuit Breaker 3 Recoil 13 12VDC Supply 4 Handle 14 Circuit Breaker 5 Air Cleaner 15 Voltmeter 6 Gas Cap 16 120V 20A Duplex Receptacle 7 3 9 Gallon Gas Tank 17 120 240V 30A Locking Receptacle 8 Ge...

Page 11: ...r loose fasteners Reference 10 Low Oil Warning Lamp turns on if oil is low Reference 11 Engine Switch On Off for power to engine for starting Reference 12 Circuit Breaker Circuit breakers protect agai...

Page 12: ...te If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X...

Page 13: ...g at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running wattage for a devi...

Page 14: ...n electric start models only Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery See the Machine Co...

Page 15: ...our building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed for...

Page 16: ...ug electric devices and appliances directly into the generator s electrical outlets There are two different kinds of electrical outlets on the generator 1 Two 120 Volt 20 Amp duplex straight blade rec...

Page 17: ...0 Ga Cord 12 Ga Cord 14 Ga Cord 16 Ga Cord 10 2400 250 150 100 75 20 4800 125 75 50 25 30 7200 60 35 25 10 40 9600 30 15 10 50 12000 15 WARNING Use of under sized extension cords can cause electric sh...

Page 18: ...choose to operate the generator must be OUTDOORS and away from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements shed...

Page 19: ...cause combustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures Equip the engine with a spark arresto...

Page 20: ...10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio system...

Page 21: ...adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforese...

Page 22: ...of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in wat...

Page 23: ...etain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic fu...

Page 24: ...sure that any regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section 1 Refer to the engine owner s manual for engine maintenance instructions 2 Make sure...

Page 25: ...ore removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add gasoline through the fill opening Use only a UL approved portable gasoline co...

Page 26: ...fore starting engine 7 Store extra gasoline in a cool dry place in an UL approved tightly sealed container IMPORTANT For continuous operation be prepared to check and refuel the engine on a regular ba...

Page 27: ...tarter motor ii Release the key when the engine starts b Using recoil start i Turn the engine key switch to the ON position ii Pull the starter grip lightly until you feel resistance then pull the sta...

Page 28: ...asured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by fact...

Page 29: ...e recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next d...

Page 30: ...empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Note Do not store with battery charger always connected Batteries that are over charged can boil themselves d...

Page 31: ...g fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes after a...

Page 32: ...rts Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty Perform engine maintenance Perform engine maintenance...

Page 33: ...intakes to become blocked Note Do not spray generator with a garden hose or pressure washer Water may enter the generator and cause damage to the rotor stator or internal windings Recharge and mainta...

Page 34: ...qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is...

Page 35: ...djusting it must be done by factory authorized personnel Fuel exhaust system Never modify the exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards Do...

Page 36: ...nd be familiar with its use Safety Before Use Know how to operate Review safety rules Before each use of this generator review the Rules for Safe Operation Failure to follow these rules may result in...

Page 37: ...Protect sensitive electronics Some electronic equipment such as computers and audio video equipment can be damaged by small fluctuations in the flow of power Use a surge suppressor for any voltage sen...

Page 38: ...nite Exercise regularly Exercise generator every four weeks to dry out moisture that accumulates in the windings If generator cannot be exercised on a regular basis prepare generator for long term sto...

Page 39: ...sure to return the fuel valve to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by...

Page 40: ...k the engine with it stopped on a level ground Due to viscosity variances with regions and temperatures select the correct oil using the chart below Engine oil recommended SAE10W 30 Oil Level Check 1...

Page 41: ...proficient REGULAR SERVICE PERIOD Before each use Fist month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Engine oil Check level Change Air filter Check Clean 1...

Page 42: ...ning b Clean the spark plug with a steel brush If the insulator is damaged replace the spark plug c Measure the spark plug clearance with a feeler The clearance should be 0 7 0 8mm If adjustment is ne...

Page 43: ...oil and squeeze out the excess oil The engine will smoke during initial startup it too much oil is left in the air cleaner element 4 Reinstall the air cleaner element and the cover Cleaning Sediment...

Page 44: ...stribute engine oil evenly followed by fitting the spark plug to original position 3 Pull the starting rope slowly until feel a slight anti action and then keep pulling so as to align the arrow of the...

Page 45: ...fuel of the fuel tank and refuel Two months one year Drain out original fuel of the fuel tank and refuel Drain out fuel in the carburetor 1 Empty the deposit cup Above one year Drain out original fuel...

Page 46: ...engine stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor Refuel with fresh gasoline 5 Remove and inspect spark plug Spark plug faulty fouled or...

Page 47: ...gine Intake 0 10 0 02mm Exhaust 0 15 0 02mm Oil Capacity 0 53 US qt 0 5 liters Fuel Unleaded gasoline octane rating 86 or higher TIMING OF DISTRIBUTION Intake valve opening BTDC10 Intake valve closing...

Page 48: ...Electrical Diagram 48...

Page 49: ...166112 Engine Parts Rev F 2 49...

Page 50: ...Kit 2 Carburetor 1 33 Kit 9 Fuel line 1 34 Clip fuel line 1 35 N A Governor arm 1 36 N A Bolt Governor Arm 1 37 Kit 3 Nut 3 Ref Part Description Qty 38 N A Crankshaft Assembly 1 39 N A Lifter Valve 2...

Page 51: ...258 Recoil Fan Kit 1 2 789254 Carburetor Kit 1 3 789255 Air Filter Kit 1 4 790260 Rear Case Cover Kit 1 5 789253 Valve Cover Kit 1 6 789257 Ignition Coil Kit 1 7 783126 Drain Bolt Kit 2 8 787154 Oil A...

Page 52: ...166112 Generator Parts Rev F 2 52...

Page 53: ...3 or 783059 12V DC receptacle 1 22 4 Kit 13 or 783053 5 20R Duplex Receptacle 2 22 5 Kit 13 or 783050 L14 30R 120 240V 30A Locking Receptacle 1 22 6 Kit 13 or 789277 Rear Panel Cover 1 22 7 Kit 13 or...

Page 54: ...Kit 2 5 789267 Front Iso Mount Bracket Kit 2 6 789269 Rear Iso Mount Bracket Kit 2 7 789280 Muffler Shield Kit 1 8 789262 Fuel Cap Kit 1 9 789261 Tank Bolt Grommet Kit 4 10 789263 Tank Assembly 1 11 7...

Page 55: ...Wheel Kit Assembly 55...

Page 56: ...rts Components not manufactured by Powerhorse are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items...

Page 57: ...57 This page left intentionally blank...

Page 58: ...58 Distributed by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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