Powerhorse 166112, Owner'S Manual

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Maintenance & Repair
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Inspect and maintain your generator as specified below in order to keep it in safe and optimal
working order. Follow all safety rules and recommended maintenance steps.
WARNING
ALWAYS shut off the engine, disconnect the spark plug(s) and discharge the capacitor
before cleaning, adjusting, or servicing the generator. Make sure all guards and shields are
replaced before using.
Note: The generator head is brushless and maintenance free. The bearing is a heavy-duty
sealed ball bearing which requires no maintenance or lubrication.
Maintenance & Repair
Follow safety rules Read and follow these safety rules whenever you will be servicing the
generator:

Turn off generator. Always turn off generator and remove spark plug(s) or
spark plug wire(s) before working on the engine or generator to prevent
accidental starting.

Replace guards. Make sure all guards and shields are replaced after servicing
the generator.

Repair. Major service, including the installation or replacement of parts, should
be performed only by a qualified electrical service technician. Obtain factory
approved parts from Powerhorse Product Support at 1-866-443-2576.

Replacement parts . If a part needs replacement, only use factory approved
repair parts. Replacement parts that do not meet specifications may result in a
safety hazard or poor operation of the generator and will void the warranty.
Perform engine
maintenance
Perform engine maintenance as specified in the engine owner’s manual.
Engine maintenance items include:
1. Changing oil and oil filter
2. Air filter check/replacement
3. Spark plug cleaning and replacement
4. Fuel filter check/replacement
5. Fuel tank cleaning.
Check receptacles Check receptacles before each use to make sure they are not cracked or
broken.
If a receptacle is cracked or otherwise damaged, do not use until replaced
with an authorized factory part. Using cracked or damaged receptacles can be
both dangerous to the operator and destructive to the equipment.
Inspect fuel system /
check for leaks Inspect the fuel system and check for leaks on a regular basis.
1) Inspect the entire fuel system. Look for: signs of leaks or deterioration,
chafed or spongy fuel hose, loose connections, loose or missing fuel hose
clamps, damaged gasoline tank, or defective gasoline shut-off valve.
Check GFCI
(if equipped) Once a month, test the Ground Fault Circuit Interrupter (GFCI) to
protect against electrical shock due to failure of the GFCI.
(Only for
those models equipped with GFCI – See the “Specifications” section.)
To test the GFCI:
1.
Depress the TEST button. The RESET button should extend from the
receptacle. If the RESET button does not extend, contact Powerhorse for