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18

Assembly

• Fit and hold an inner shock half

to the inside of the exposed 
handlebar.

• Fit and hold an outer shock 

half to the outside of the same 
handlebar.

• Make sure the top ends of the

shock halves fit into the fender.

16

• Position the front wheel between

the handlebars.

• Slide the front axle through the

front wheel.

17

18

• Fit and hold the hubcaps to

each side of the front wheel.

• Make sure the posts on the inside

of the hubcaps fit into the inden-
tations on the front wheel, so that
the hubcaps lay flat against the
wheel.

Hubcap

Front Wheel

Front Wheel

Front Axle

Front Wheel

Fender

Outer Shock Half

Inner
Shock
Half

Summary of Contents for Kawasaki ZX-7 78410

Page 1: ...Phillips Screwdriver Slotted Screwdriver Hammer Safety Scissors Use only with Power Wheels Type H Battery Power Wheels 25 Amp Fuse and Power Wheels Type H 6 Volt Charger all included CAUTION ELECTRIC...

Page 2: ...or its electrical system in any way Alterations could cause a fire resulting in injury and could also ruin the electrical system Use of the wrong type battery fuse or charger could cause a fire or ex...

Page 3: ...on the vehicle at one time Do not exceed the maximum weight capacity of 50 lbs Do not tow anything behind the Kawasaki ZX 7 The extra weight may overload the vehicle Avoid operating the vehicle in wet...

Page 4: ...all parts before assembly Refer to the Parts Section beginning on page 6 for parts identification Save all packaging material until assembly is complete to ensure that no parts are discarded In the un...

Page 5: ...page 26 for detailed information about battery care B 5 To purchase a Power Wheels Type H battery Power Wheels 25 amp fuse or a Power Wheels Type H 6 volt charger please contact the store where your...

Page 6: ...m with this product or are missing a part please call us at 1 800 348 0751 rather than return this product to the store Please save all packaging material until assembly is complete to ensure that no...

Page 7: ...Knob 2 Fairing Not Shown Label Sheets 6 Volt Battery L Left Handlebar 7 Parts Gas Cap 8 x 3 4 Screw 4 All Screws Shown Actual Size Vehicle Body Seat Front Axle Right Handlebar Front Wheel For your co...

Page 8: ...ts Diagram FOR MODEL 78410 6 VOLT 8 Kawasaki ZX 7 44 45 46 48 6 21 12 19 CHARGER 18 15 17 16 49 43 42 41 14 13 12 9 8 39 38 40 37 12 36 52 10 35 34 33 32 2 31 30 1 29 28 22 4 51 20 27 26 25 5 7 23 24...

Page 9: ...001 0511 1 30 Battery Retainer 80047 0022 1 31 7 8 Screw 80006 0173 1 32 Seat 80067 0064 1 33 Gas Cap 80001 0512 1 34 Pivot Pin 80006 0027 1 35 Left Handlebar 80029 0041 1 36 Key Housing 80001 0281 1...

Page 10: ...carry the battery by the case only Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use th...

Page 11: ...ure the switch is ON Before first time use charge the battery for at least 18 hours Never charge the battery longer than 30 hours Note The battery must be upright while charging 2 3 Battery Connector...

Page 12: ...left handlebar through the holes in the left side of the swivel bracket Please Note The left handlebar is marked L the right handlebar is marked R L Handlebar Plug 1 2 12 G WARNING Children can be har...

Page 13: ...e in the dashboard as shown Make sure the end of the microphone cord forms a T behind the dashboard so that it stays secure in the dashboard 13 Assembly 3 5 Align the screw holes in the left side of t...

Page 14: ...14 Windshield Assembly Fairing Lay the vehicle body on its belly Fit the dashboard onto the top of the swivel bracket Align the screw holes in the dashboard and swivel bracket Insert two 8 x 11 2 scre...

Page 15: ...8 x 11 2 screws into the fairing Tighten the screws with a Phillips screwdriver Do not over tighten 9 Swivel Bracket Fairing Windshield Fairing Turn the fairing over Insert two 6 x 3 8 screws into th...

Page 16: ...2 Remove the rubber bands from the shock sets and dispose of the rubber bands Using safety scissors cut the four shock set halves from the runner Carefully trim excess plastic and dispose of the runne...

Page 17: ...outer shock half to the outside of the same handlebar Make sure the top ends of the shock halves fit into the fender Fit a wheel bushing into the hole in the center of the front wheel Repeat this pro...

Page 18: ...the fender 16 Position the front wheel between the handlebars Slide the front axle through the front wheel 17 18 Fit and hold the hubcaps to each side of the front wheel Make sure the posts on the ins...

Page 19: ...eft head light on the fairing Insert the tabs on the headlight lens into the slots in the fairing Press firmly to snap the headlight lens into the fairing Repeat this procedure to assemble the right h...

Page 20: ...ts avoid applying a label more than once Apply the labels as shown in the illustrations After applying a label rub the label firmly with a dry cloth to make sure the label is adhered to your vehicle O...

Page 21: ...fuse installed Use of any other battery or fuse will damage your vehicle Make sure that you charge the battery for at least 18 hours before operating your vehicle for the first time After first time u...

Page 22: ...nector will not plug into the motor harness connector turn it over and try again Do not force the battery connector into the motor harness connector 5 Lower the battery retainer over the top of the ba...

Page 23: ...ompartment To make sure the lock fastener is locked insert the blade of the screwdriver under the back of the seat and push down on the screwdriver handle The seat should not lift 7 23 Lower the seat...

Page 24: ...This can damage the battery and possibly cause a fire Lift and carry the battery by the case only Examine the battery charger and their connectors for excessive wear or damage each time you charge the...

Page 25: ...from accessing the batteries 11 2 11 1 3 Charging the Battery IMPORTANT A 25 AMP FUSE MUS T BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE Rotate the lock fastener on the seat back...

Page 26: ...r other information regarding the environmentally sound collection recycling and disposal of lead acid batteries CAUTION Carefully read the Battery Care instructions to obtain the best battery life Fa...

Page 27: ...reviewed with neighborhood children or other playmates who want to drive or ride in this vehicle To avoid damaging the motor and gears do not overload the vehicle Never allow more than one child on th...

Page 28: ...e of the vehicle disconnect the motor harness from the battery Rotate the lock fastener 1 4 turn with a slotted screwdriver to unlock the battery compartment Raise the seat to access the battery Squee...

Page 29: ...he foot pedal to stop Your Kawasaki ZX 7 has a patented electronic braking system that automatically stops the vehicle when your child s foot if lifted from the pedal Help your child practice steering...

Page 30: ...orking A There is no sure way to tell if your charger is working unless you have a volt meter If you suspect there is a problem with your charger contact your local Power Wheels Authorized Service Cen...

Page 31: ...ectors Check all wires and connectors Make sure the battery connector is tightly plugged into the motor harness connector Dead battery If your battery is old or if you have not followed Battery Care i...

Page 32: ...ss than 1 hour Undercharged battery Charge the battery A new battery should have been in high speed less than charged for at least 18 hours before using the vehicle for 3 hours in low speed the first...

Page 33: ...with proper care a rechargeable battery will not last full charge forever Average battery life is 1 to 3 years depending on the vehicle use and use conditions Replace the battery with a Power Wheels T...

Page 34: ...use and is not reason for concern Some chargers do not If your charger does not get warm during get warm during use use it does not mean that it is not working properly Battery makes a sizzling or It...

Page 35: ...Service Sales 2813 Lurleen B Wallace Blvd 35476 205 339 3624 ALASKA ANCHORAGE Ken s Electronics Service 360 E Inter national Ste 8 99518 907 562 3443 ARIZONA GLENDALE Elliott Electric Appliance Servi...

Page 36: ...oise Appliance 1503 Main Street 83702 208 343 0102 ILLINOIS CHAMPAIGN Appliance Parts Service 905 Francis 61821 217 355 0220 CHICAGO Chicagoland Bicycle 10126 S Western Ave 60643 312 445 0811 CHICAGO...

Page 37: ...3800 TOMS RIVER South Jersey TV Service Inc Stella Towne Center 1258 Route 166 08753 908 505 1771 TOTOWA Philips Consumer Electronics 140J Commerce Way 07512 201 890 7200 800 276 9933 TRENTON Tattersa...

Page 38: ...y AUSTIN Harrell Supply and Service Inc 1409 West Oltorf 78704 512 442 5966 AUSTIN ROUND ROCK Harrell Supply 907c Interstate Highway 35 78664 512 388 0866 CORPUS CHRISTI Brand Service Center 2751 S St...

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