Power Team TWSD Series Operating Instructions And Parts List Manual Download Page 3

Operating Instructions 

Safety

A) Never exceed the torque wrench maximum working pressure (Advance 689 Bar / 10,000 psi, Retract 69 

Bar / 1000 psi)

B) Keep hands and fingers clear of the torque wrench head and reaction arm area, before and during operation.

Fingers could be inadvertently trapped if care is not taken.

C) Keep other personnel clear of the working area and only allow trained personnel to use the equipment. Ideally

rope off the working area.

D) Prior to operation, ensure that all hoses, sockets and ancillary equipment is undamaged and fit for purpose.

Ensure that all torque wrench components (i.e. square drive, reaction arm, etc.) are properly attached and
secure. Ensure that the square drive retainer button is properly located.

E) Do not strike any of the components, including the socket, with a hammer in order to shock the nut free.

F) Check that reaction structures are strong and rigid enough to accept the torque tool reaction forces. Do not use

wedges, packing pieces, etc as a temporary reaction.

G) Take care when handling equipment. Quick connect couplings are especially susceptible to knocks and damage

and therefore care must be taken. Note that damaged couplings are difficult to connect. Do not force couplings.

H) Do not retighten any equipment whilst under pressure.

I) Some torque wrenches (and sockets) weigh in excess of 20Kg, therefore

ensure that lifting equipment is available and used.

Sheet No.

3 of 12

Rev

Date: 16 July 2007

MULTI AXIS SWIVEL

MANIFOLD

HYDRAULIC

COUPLINGS

REACTION ARM

RELEASE BUTTON

REACTION ARM

REACTION ARM

PROTECTION PAD

SQUARE DRIVE

SQUARE DRIVE

RELEASE BUTTON

Summary of Contents for TWSD Series

Page 1: ...de the wrench to ensure proper function Note Each time the hydraulic cylinder inside the wrench is extended and retracted it is called a cycle Working Pressure The maximum working pressure for this hy...

Page 2: ...n air motor or hand pump instead To prevent electrical shock make sure the pump is properly grounded and the proper voltage is being used To prevent personal injury the remote control must only be use...

Page 3: ...tainer button is properly located E Do not strike any of the components including the socket with a hammer in order to shock the nut free F Check that reaction structures are strong and rigid enough t...

Page 4: ...ower pack are connected by a 10 000 psi 68 900 kPa single line hose assembly Each end of the hose will have one female connector NOTE DO NOT switch the hose connector from female to male It is necessa...

Page 5: ...reaction structure is suitably shaped to accommodate the reaction arm Tapered surfaces are generally unsuitable as the torque wrench tends to ride up the taper causing adverse tool loads Flat surface...

Page 6: ...ould the torque value exceed 80 of the torque wrench output consider using a higher capacity torque wrench Use the Pressure Torque Conversion Chart for the particular torque wrench to be used supplied...

Page 7: ...pplying advance pressure to the torque wrench will extend the piston until it reaches the end of its stroke whereby the pump pressure will build Holding the wrench at the end of its stroke will allow...

Page 8: ...still not broken free use a higher capacity torque tool providing that the nut bolt material will accept the higher torques without damage Do not under any circumstances strike the socket or torque w...

Page 9: ...e clothing gloves footwear safety hel met eye protection is worn at all times not only by the Operator but also by any personnel within the work area The torquing procedure is compiled around using a...

Page 10: ...amage replace if evident Swivel Manifold Ensure the spiral retaining ring is present and fitted correctly Ensure the Guard is present and securely attached Replace re attach as necessary Remove the sq...

Page 11: ...Operating Instructions Sheet No 11 of 12 Rev Date 16 July 2007 TWSD SERIES HYDRAULIC TORQUE WRENCH PRESSURE TORQUE CONVERSION CHART...

Page 12: ...ing Slow torque wrench operation 1 Hose restriction 2 Coupling not fully assembled 3 Pump flow rate too small 1 Change hose 2 Fully tighten coupling 3 Use higher flow pump Erratic or slow retraction s...

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