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Operating Instructions 

STAGE 6 Using the same noted tightening sequence, apply the full torque value specified in the torque data.

STAGE 7 Working in a clockwise (or anti-clockwise) direction, make a final pass around the flange, tightening each

bolt to the full torque value specified in the torque data.

STAGE 8 Following completion of Stage 7, using a hammer, “ring” each nut to ensure that each bolt has been cor-

rectly loaded and that no slack bolts remain.

Maintenance and Preventative Maintenance

Inspect hoses and fittings before every use.  Connections must be clean and properly connected before each use.

Replace worn or damaged fittings. Keep tools clean and protected from damage.

Post-Use Maintenance

In order to keep the TWSD torque wrench in good working condition, it is recommended that simple post-use main-
tenance be carried following each period of use.

TWSD Torque wrench

1. Wipe away any debris that may have accumulated, particularly around the square drive area, reaction arm
splines and hydraulic couplings.

2. Check the following areas :

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Hydraulic Couplings for signs of damage  -  replace if evident.

-

Swivel Manifold. Ensure the spiral retaining ring is present and fitted correctly.

-

Ensure the Guard is present and securely attached. Replace / re-attach as necessary.

-

Remove the square drive from the torque wrench and inspect for damage, cracks, etc. Re-lubricate
the bearing journals using ‘Lithium Complex EP Grease’ and replace the square drive.

Note that that the torque tool drive components must be lubricated using the specified product only. Using alternative lubri-

cants will affect the torque tool output and possibly lead to premature component failures.

3. It is preferable to lightly spray the torque wrench with water repellent spray (WD40), prior to placing back into

storage.

Hoses and Ancillaries

1. Clean and inspect each hydraulic hose and quick connect coupling. Check the entire length of the hose for cuts,

abrasions and damage. Any evidence of hose damage and the entire hose must be replaced.

2. Coat each quick connect coupling with a water repellent spray (WD40).

Maintenance, Servicing and Warranty

In addition to post-use maintenance, and to ensure that the Product Warranty remains valid, it is recommended that

routine maintenance and servicing be carried out by the Manufacturer or authorized Service Centre.

Sheet No.

10 of 12

Rev

Date: 16 July 2007

Summary of Contents for TWSD Series

Page 1: ...de the wrench to ensure proper function Note Each time the hydraulic cylinder inside the wrench is extended and retracted it is called a cycle Working Pressure The maximum working pressure for this hy...

Page 2: ...n air motor or hand pump instead To prevent electrical shock make sure the pump is properly grounded and the proper voltage is being used To prevent personal injury the remote control must only be use...

Page 3: ...tainer button is properly located E Do not strike any of the components including the socket with a hammer in order to shock the nut free F Check that reaction structures are strong and rigid enough t...

Page 4: ...ower pack are connected by a 10 000 psi 68 900 kPa single line hose assembly Each end of the hose will have one female connector NOTE DO NOT switch the hose connector from female to male It is necessa...

Page 5: ...reaction structure is suitably shaped to accommodate the reaction arm Tapered surfaces are generally unsuitable as the torque wrench tends to ride up the taper causing adverse tool loads Flat surface...

Page 6: ...ould the torque value exceed 80 of the torque wrench output consider using a higher capacity torque wrench Use the Pressure Torque Conversion Chart for the particular torque wrench to be used supplied...

Page 7: ...pplying advance pressure to the torque wrench will extend the piston until it reaches the end of its stroke whereby the pump pressure will build Holding the wrench at the end of its stroke will allow...

Page 8: ...still not broken free use a higher capacity torque tool providing that the nut bolt material will accept the higher torques without damage Do not under any circumstances strike the socket or torque w...

Page 9: ...e clothing gloves footwear safety hel met eye protection is worn at all times not only by the Operator but also by any personnel within the work area The torquing procedure is compiled around using a...

Page 10: ...amage replace if evident Swivel Manifold Ensure the spiral retaining ring is present and fitted correctly Ensure the Guard is present and securely attached Replace re attach as necessary Remove the sq...

Page 11: ...Operating Instructions Sheet No 11 of 12 Rev Date 16 July 2007 TWSD SERIES HYDRAULIC TORQUE WRENCH PRESSURE TORQUE CONVERSION CHART...

Page 12: ...ing Slow torque wrench operation 1 Hose restriction 2 Coupling not fully assembled 3 Pump flow rate too small 1 Change hose 2 Fully tighten coupling 3 Use higher flow pump Erratic or slow retraction s...

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