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Operating Instructions,  Form No. 102838,  Back sheet 3 of 3

PROBLEM                                   CAUSE                                      SOLUTION

HYDRAULIC SCHEMATIC

Cylinder(s) will not retract.

Pump delivers excess oil
pressure

1.   Check the system pressure; if

the pressure is zero, the control 
valve is releasing pressure and 
the problem may be in the 
cylinder(s), mechanical linkage 
connected to cylinder(s), or 
quick disconnect couplings.

2.   Defective valve.

1.   Relief valve not properly set.

1.   Check the cylinders for broken 

return springs, and check 
couplers to ensure that they are 
completely coupled. 
Occasionally couplers have to
be replaced because one check
does not stay open in the 
coupled position.

2.   Check valve operation and 

inspect parts. Replace if 
necessary.

1.   Adjust the relief valve.

HYDRAULIC 

SCHEMATIC (RE

F.)

TO VALVE

UNLOADING VALVE
500  P.S.I.

SUPERCHARGE
VALVE
160  P.S.I.

HIGH PRESSURE
RELIEF VALVE
10,400  P.S.I.

M

HP

LP

LP

Summary of Contents for PE30-HOGEN

Page 1: ...ve attached equipment Stress may damage the hose and cause personal injury Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manufacturer before painting a hose Never paint the couplers Hose deterioration due to corrosive materials may result ...

Page 2: ...used to seal hydraulic connections if only one layer of tape is used Apply the tape carefully two threads back to prevent it from being pinched by the coupler and broken off inside the system Any loose pieces of tape could travel through the system and obstruct the flow of oil or cause jamming of precision fit parts Filling the Reservoir NOTE This pump has been shipped without oil in the reservoir...

Page 3: ... free of dirt and grime 4 Keep the filler cap clean and unobstructed at all times 5 Equipment connected to the pump must be kept clean 6 Use only Power Team hydraulic fluids in this pump Change as recommended Draining and Cleaning the Reservoir IMPORTANT Clean the pump exterior before the pump interior is removed from the reservoir 1 Remove the screws that fasten the pump assembly to the reservoir...

Page 4: ...le acting cylinder 7 Cold oil or oil is too heavy Hydraulic oil is of a higher viscosity than necessary 8 Relief valve or low pressure unloading valve out of adjustment 9 Reservoir capacity is too small for the size of the cylinder s used 10 Defective directional valve 11 Sheared drive shaft key s 12 Vacuum in reservoir 1 With all cylinders retracted fill reservoir to 1 of fill hole 2 Check quick ...

Page 5: ...nternal leakage Check high pressure pump inlet or outlet ball checks 6 Sheared key s 1 Seal leaking pipe fittings with pipe sealant 2 Clean reseat or replace flow control valve parts If the internal check valve s are leaking the pump must be dismantled and the seat areas repaired poppets replaced etc 1 Seal faulty pipe fitting with pipe sealant 2 Lift the pump from the reservoir but keep the filte...

Page 6: ...d to cylinder s or quick disconnect couplings 2 Defective valve 1 Relief valve not properly set 1 Check the cylinders for broken return springs and check couplers to ensure that they are completely coupled Occasionally couplers have to be replaced because one check does not stay open in the coupled position 2 Check valve operation and inspect parts Replace if necessary 1 Adjust the relief valve HY...

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