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Operating Instructions and Parts List,  Form No. 1000023A,  Back sheet 3 of 5

TROUBLE SHOOTING

If the ram will not extend completely, it will generally be found that there is an insufficient amount of oil in the crimper's
hydraulic system. 

If the dies will not close and pumping is difficult, check the die number to make certain the proper size die is being
used on the accessory. If the dies will not close and pumping becomes easier, usually additional oil is needed in the
hydraulic system. 

If the ram will not retract completely, it will generally be found that there is too much oil in the hydraulic system. Drain
enough to permit complete retraction. If the ram will not retract and the oil reservoir is not full, the ram is likely being
held by a deformed washer.

A small amount of leakage is desirable around the ram to lubricate this parts. If enough leakage occurs to cause the
oil to run, the packing should be replaced. 

If the dies do not lock in position, the action of the retaining pins is probably restricted by dirt. Clean and oil these
parts. 

If it is difficult to unlock the die-halves, the die release buttons should be lubricated. The die retaining pin set screw in
the C-head above the die release button is staked in position. To further tighten this screw will make it difficult or
impossible to release the die.

COMPATIBLE HYDRAULIC FLUIDS:

The use of Amoco Rykon MV oil is recommended. Compatible fluids include:

Mobil DTE 13

Mobil ATF 220 Shell Tellus 32 Arco Dexron III Citgo AW32

Citgo Dexron III

Other fluids also may be used if they meet or exceed the following specifications:

Viscosity: 181 SSU at 100 degree F.
Flash Point: 350 degree F
Pour Point: -50 degree F

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Summary of Contents for 12-HTR series

Page 1: ...12 HTR AND C12 HTR TOOL IS NOT TO BE USED FOR HOT LINE WORK SPECIFICATIONS TOOL SECTION 1 81 4 60 CM DIA RAM 96 2 44 CM STROKE WITH DIES CRIMPING FORCE 13 1 U S TONS AT10 000 PSI 11 9 METRIC TONS AT...

Page 2: ...ever operating hydraulic equipment Always wear hearing protection as required Operation repair or maintenance of hydraulic equipment should be performed by a qualified person who understands the prope...

Page 3: ...with the same care and attention as any other fine piece of equipment REPLACING HYDRAULIC SEALS Maintenance and repair of this tool should be provided with the same reasonable care given other fine e...

Page 4: ...several times DO NOT USE BRAKE FLUID OF ANY KIND PREVENTIVE MAINTENANCE The majority of service troubles are caused by dirt collecting about the tool or in the oil system Keep the tool clean and prev...

Page 5: ...in pump block appears in slot in cylinder 8 Place hooked end of new wire from conversion kit into hole in pump block Align free length of wire along slot in cylinder Rotate cylinder assembly in opposi...

Page 6: ...eld by a deformed washer A small amount of leakage is desirable around the ram to lubricate this parts If enough leakage occurs to cause the oil to run the packing should be replaced If the dies do no...

Page 7: ...1 Plug Dust 6 9796 1 Coupler Female 3 8 NPTF 7 3 9990 1 Cap End 8 3000084 1 C Head Ram Cylinder Assembly PVC coated 8 4 0644 1 C Head Ram Cylinder Assembly Non PVC coated ITEMS NOT SHOWN 3 1294 OR9 1...

Page 8: ...e Transfer 2 5 3245 1 Ring Back Up 3 10266 1 O Ring 4 3 9683 1 Retaining Swivel 5 11032 1 Ring Retaining 6 3 9681 1 Spring Tension 7 3 9682 1 Retainer Threaded Item Part No Item Part No No No Req d De...

Page 9: ...4 5 7 8 9 6 1 5 0007 1 Screw 2 3 4145 1 Washer Seal 3 5 1996 1 Pin Locater 4 3 1205 1 Washer 5 3 1211 1 Wiper 6 4 0649 1 Body Ram 7 3 1214 1 Ring Backup 8 5 1263 1 O Ring 9 4 1324 1 Spring Assembly 1...

Page 10: ...ng 10 11032 1 Ring Retaining Item Part No Item Part No No No Req d Description No No Req d Description 1 4 0646 1 C Head Assembly 2 3 1203 1 Screw 3 4 0645 1 Cylinder 4 3 1204 1 Key 5 5 1258 1 Lock Wa...

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