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16

CUTTING

Straight, Cross, Bevel Cuts, and Ripping

Using a pencil, mark the cut-line on the workpiece.

Slide the workpiece underneath the Workpiece Foot. If necessary, adjust the Workpiece Foot by
loosening the Workpiece Foot Lock Knob and sliding the Workpiece Foot up or down until it lightly
rests on the workpiece. Tighten the Workpiece Foot Lock Knob. Do not allow the workpiece to
contact the blade yet.

Turn the Switch On. The Saw Blade starts moving.

Using both hands, carefully guide the workpiece into the Blade. Press down on the workpiece and
slowly guide it through the Saw Blade. Do not force the material through the Blade or the Blade
could break.

Interior cutting

Using a pencil, mark the cut-line on the workpiece.

Drill a 1/4 inch hole in the workpiece.

Follow the procedure for removing the Saw Blade as described in Removing and Installing Blades.

Place the workpiece on the Saw Table so that the hole is centered over the Blade access hole.

Insert the Blade through the hole in the workpiece and the Saw Table.

Reinstall the Blade and set the proper tension as described in Removing and Installing Blades on.
Make sure Blade teeth are facing forward and down.

While holding the workpiece with one hand, turn the Switch On.

Hold the workpiece with both hands while guiding and pressing down on the workpiece until the cut
is complete.

Turn the Switch Off.

Follow the procedure for removing the Saw Blade as described in Removing and Installing Blades.

With the Blade removed, the workpiece can be removed from the Saw Table.

Reinstall the Blade and set the proper tension as described in Removing and Installing Blades.

Curved Cuts

Mark the entire cutting line with a pencil. If a template is available, use it as a marking guide.

Slide the workpiece underneath the Workpiece Foot without touching the Saw Blade.

Turn the Switch On.

Using both hands, carefully guide the workpiece into the Saw Blade. Press down on the workpiece
and slowly guide it through the Blade. Do not force the material through the Blade. When cutting
curves, be careful not to twist the Blade out of line.

If the curve cut is forced off the cut-line, back the material off the Saw Blade and start a new, straight
cut through a scrap section of the material. Begin the curved cut again from an appropriate angle
point.

Turn the Switch Off and remove the Safety Key when finished cutting.

JAMMING OF SAW BLADE AND WORKPIECE

If the Saw Blade jams in the workpiece, immediately turn the Switch Off, remove the Safety Key,
and unplug the Power Cord from its electrical outlet.

Wait until the Saw Blade has come to a complete stop, then remove the Saw Blade as described in
Removing and Installing Blades. The workpiece will come with it.

Place a flat bladed screwdriver in the cut and force it open. Remove the Saw Blade.

Reinstall the Saw Blade on the machine and set the proper tension as described in Removing and
Installing Blades.

Summary of Contents for PS3030

Page 1: ...peed Scroll Saw Model PS3030 Item SBS 16D Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 M F 9 5 EST Email support amerisuninc com ...

Page 2: ...2 ...

Page 3: ... 14 Maintenance 17 Trouble shooting 17 Exploded view 19 Parts list 20 Warranty statement 22 TECHNICAL DATA 16 inch Variable Speed Scroll Saw Model PS3030 Motor 120 V 60 Hz 0 9 A No Load Speed 400 1600RPM Throat Depth 16 inch Blade 5 inch pinned pinless Blade Stroke 9 16 inch Table Tilt 0 to 45 left Cutting Depth 2 inch at 0 9 10 inch at 45 Package dimensions L x W x H 26 2 x 12 8 x 14 1 inches Wei...

Page 4: ...ht encounter SAFETY INFORMATION Before operating this power tool read and observe all warnings cautions and instructions on the power tool and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situations that may occur Read the entire Owner s Manual for safety and operating instructions Failure to follow instructions and safety informati...

Page 5: ...nce for electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet instal...

Page 6: ...ical circuit for your tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor WARNING This tool must be grounded while in u...

Page 7: ...entive safety measures reduce the risk of starting the tool accidentally Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and easier to control When mounting saw blades be certain that the arrow on the blade matches the direction of the arrow marked on the tool and that the teeth are also pointing in the same direction Inspect guards bef...

Page 8: ...ust be NIOSH approved for the specific hazards in the work area Maintain labels and nameplates on the tool These carry important safety information Avoid unintentional starting Prepare to begin work before turning on the tool WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the state of California to cause cancer birt...

Page 9: ...juries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowes...

Page 10: ...ur safety Read the user s manual To reduce the risk of injury user must read and understand user s manual before using this product Eye protection Wear eye protection when operating this equipment Hearing protection Use proper hearing protection when operating this equipment Respiratory protection Use proper respiratory protection when operating this equipment No Hands Symbol Failure to keep your ...

Page 11: ...if any parts are damaged or missing Including Scroll saw 2 x Hex Keys 2 5 and 4mm 2 x 18 TPI Saw Blades 1 x 15 TPI Saw Blade installed 2 x Pinless Blade Adapters User manual 1 Blade Tension Knob 2 Dust blower 3 5 7 9 11 Workpiece Foot Lock Knob Workpiece Foot Variable Speed Knob Vacuum Hose Connection Bevel Scale 4 6 8 10 12 Saw Blade Table On Off Switch with Safety Key Table Lock Knob Table inser...

Page 12: ...possible serious personal injury BENCH MOUNTING THE SAW Pick a solid wood workbench to mount the Scroll Saw The workbench must be stable and able to support the weight of the Saw and the material being cut Find the four 5 16 inch mounting holes in the Base and mark through the holes for drilling with a 3 8 inch drill bit Remove Scroll Saw and drill holes Replace Scroll Saw over holes and mount wit...

Page 13: ...g or to the side side cutting and always pointing down Attach a new five inch Saw Blade through access hole and hook pins into Lower Blade Holder Attach upper Saw Blade hook pins into the Upper Blade Holder Make sure the pins of the Blade are in the slots of the Blade Holders Tighten the Blade Tension Knob by turning clockwise about two full turns Place the table insert back into place Note The Bl...

Page 14: ...blade holder B Tighten the Blade Tension Knob by turning clockwise and make sure the blade attachments are properly secured and tensioned onto the machine OPERATING INSTRUCTION WARNING To prevent serious injury from accidental operation Turn the Power Switch of the tool off remove the Safety Key and unplug the tool from its electrical outlet before performing any procedure in this section Do not o...

Page 15: ...ed between 0 and 45 degrees as follows See fig 6 Loosen the Table Lock Knob and move the table until the desired angle is reached as indicated on the Bevel Scale Tighten the Table Lock Knob Workpiece foot adjustment When cutting at angles the workpiece foot should be adjusted so it is parallel to the table and rests flat above the work piece To adjust loosen the screw tilt the foot so it is parall...

Page 16: ... the Switch Off Follow the procedure for removing the Saw Blade as described in Removing and Installing Blades With the Blade removed the workpiece can be removed from the Saw Table Reinstall the Blade and set the proper tension as described in Removing and Installing Blades Curved Cuts Mark the entire cutting line with a pencil If a template is available use it as a marking guide Slide the workpi...

Page 17: ...d safety goggles and NIOSH approved breathing protection and blow dust out of the motor vents using dry compressed air Store in a clean and dry location Over time if the performance of the Scroll Saw diminishes or it stops working completely it may be necessary to replace the Carbon Brushes in the Motor by removing the Carbon Brush Holder and inspecting the Carbon Brushes This procedure should be ...

Page 18: ...n service tool Tool operates slowly Extension cord too long or wire size too small Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load Performance decreases over time 1 Saw blade dull or damaged 2 Carbon brushes worn or damaged 1 Replace saw blade 2 Have qualified technician replace brushes Excessive noise or rattling Internal dam...

Page 19: ...19 EXPLODED VIEW ...

Page 20: ...43 pressure plate 1 14 PS3030 014 flat washer 8 44 PS3030 044 screw 1 15 PS3030 015 screw 4 45 PS3030 045 screw 3 16 PS3030 016 bracket plate 2 46 PS3030 046 left cover plate 1 17 PS3030 017 screw 2 47 PS3030 047 spring washer 4 18 PS3030 018 air cell plate 1 48 PS3030 048 nut 4 19 PS3030 019 air cell 1 49 PS3030 049 screw 2 20 PS3030 020 up rocker 1 50 PS3030 050 screw 1 21 PS3030 021 spring wash...

Page 21: ...late 1 80 PS3030 080 switch 1 66 PS3030 066 feet 4 81 PS3030 081 turn knob 1 67 PS3030 067 stand 1 82 PS3030 082 switch cover 1 68 PS3030 068 flat washer 2 83 PS3030 083 tapping screw 2 69 PS3030 069 spring washer 2 84 PS3030 084 flat washer 2 70 PS3030 070 screw 2 85 PS3030 085 Press cable card 1 71 PS3030 071 screw 4 86 PS3030 086 Cable adaptor 1 72 PS3030 072 screw 1 87 PS3030 087 Plug Cord 1 7...

Page 22: ...original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE ...

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