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Willo Instruction Manual

 

INTRODUCTION  

The Willo cabinet facilitates the requirements for outdoor UPS applications such as Wireless 
ISPs, CCTV, environmental monitoring etc in a one box solution. It’s IP45 rating and double skin 
are designed to ensure equipment inside is protected from the elements.  
 
The cabinet contains 3 tiers, the bottom tier suitable for housing up to 3x 12V 100Ah batteries. 
The middle tier houses customer equipment, or can be used for an additional battery tier. The 
upper tier houses the UPS and / or further customer equipment housed behind a door 
containing the electrical protection by means of circuit breakers with power distribution. 
 
The unit has a lockable door and can be bolted to the floor for added stability and security. A 
thermostatically controlled integrated AC fan is also present in order to prevent excessive heat 
build up within the cabinet. 

⚠WARNINGS 

1.  Installation of the cabinet should only be undertaken by trained and competent 

personnel. 

2.  Hazardous AC Voltages appear within the Willo Cabinet. Although the risk of accidental 

contact is minimised with the use of covers, access to the cabinet should only be 
performed by personnel trained in the risks involved. 

3.  The Willo cabinet is designed to hold high capacity batteries. Depending upon the 

configuration this may involve DC voltages in excess of 50V which may have exposed 
terminals. Access to the cabinet should only be performed by personnel trained in the 
risks involved. 

4.  High Capacity batteries impose a very real risk of burns or fire if accidentally short 

circuited. Extreme caution must be taken during installation. Please bear the following 
safety points in mind when installing batteries: 

a.  Keep the battery terminal covers on until making the electrical connection. 
b.  Use a single ended insulated spanner to tighten the battery terminals. If not 

available, a good idea is to ensure that the spanner length is less than the battery 
width to remove the possibility of contact with an already installed battery. 

c.  Connect each battery one at a time. Do not have multiple people connecting 

batteries in case of accidental shorting through the Willo chassis. 

d.  Take care when installing and removing batteries to ensure that the terminals do 

not short against the shelf above the batteries. 

e.  Never transport the Willo Cabinet with batteries in-situ. 

5.  The batteries are heavy. Observe proper handling procedures and take extra care not to 

trap fingers. 

Summary of Contents for Willo

Page 1: ...Outdoor Integrated UPS Solution User Manual...

Page 2: ...N 3 Location 3 Mounting Securing 3 Grounding 4 Battery Assembly 4 AC Power Connections 6 Equipment Installation 6 UPS Installation 6 Operation 7 Starting Up 7 Switching Off 7 Maintenance 7 Appendices...

Page 3: ...he cabinet should only be performed by personnel trained in the risks involved 3 The Willo cabinet is designed to hold high capacity batteries Depending upon the configuration this may involve DC volt...

Page 4: ...away from any source of volatile gases 4 Do not place anything on top of the cabinet Mounting Securing 1 The cabinet may be secured to the base by driving 4xM10 bolts into a securing plate on a 430 x...

Page 5: ...ck to battery 1 and insert battery 1 into the right hand side of the cabinet as you look at it from the front Do not remove the cover from battery 1 positive terminal 5 Using the link wire provided co...

Page 6: ...the correct polarity and of the correct voltage usually 36V nominal 13 Push the Anderson connector through the void in shelf above Tier 2 into the top tier and connect the Anderson connections BATT1...

Page 7: ...e that it is not advisable to dissipate more than 200W within the cabinet as excessive temperature build up could arise diminishing battery life and affecting unit performance 2 Customer equipment can...

Page 8: ...intenance on the power distribution panel ensure that the AC supply feeding the Willo cabinet is disconnected Maintenance 1 Maintenance should only be carried out by competent persons and involves che...

Page 9: ...econds clamps the voltage and diverts the surge current to earth When the over voltage disappears the module automatically resumes the high impedance state Should the module be subject to sustained ov...

Page 10: ...not stop AC power from feeding the UPS This means the UPS internal chargers are active and producing DC Therefore the UPS inverter will only start to take power from the batteries and hence test them...

Page 11: ...Rating 230V Nominal 160V 295V input window Battery String 36V Battery Charger 2x 4 5A Weight 7kg DC Supply Option 24Vdc 2x 100W Notes 1 The DC outputs are isolated from each other and can be connected...

Page 12: ...DOC WILLO MANUAL REV 1 4 www powerinspired com...

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