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ADAPT

UNINTERRUPTIBLE POWER SUPPLY (UPS)
Modules 10-200kVA

USER'S MANUAL

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Summary of Contents for ADAPT Series

Page 1: ...ADAPT UNINTERRUPTIBLE POWER SUPPLY UPS Modules 10 200kVA USER S MANUAL ...

Page 2: ...ConnectingPowerCables 6 6 CONTROLANDCOMMUNICATIONCABLES 6 6 1 TheUPSdrycontactboardGJprovidesinputdrycontactsand outputdrycontacts 7 INSTALLATION OF UPS RACK SYSTEM AND PARALLEL SYSTEM 7 1 OVERVIEW 7 2 UPSRACKMODULESINPARALLELSYSTEM 7 2 1 InstallationofCabinet 7 2 2 ExternalProtectiveDevices 7 2 3 ParallelSignalBoard 7 2 4 ControlCables 8 INSTALLATION DRAWING 9 OPERATOR CONTROL AND DISPLAY PANEL 9...

Page 3: ...TALPROPERTIES 12 4 ELECTRICALCHARACTERISTICS INPUTRECTIFIER 12 5 ELECTRICALCHARACTERISTICS INTERMEDIATEDCLINK 12 6 ELECTRICALCHARACTERISTICS INVERTEROUTPUT 12 7 ELECTRICALCHARACTERISTICS BYPASSINPUT 12 8 EFFICIENCY 12 9 DISPLAYANDINTERFACE ADAPT SISTEMA DE ALIMENTACIÓN ININTERRUMPIDA MANUAL DE USUARIO ...

Page 4: ...sonnel exclusively Although we have made every effort to guarantee a com plete and accurate information in this user s manual we are not responsible for any errors or omissions that may exist The images included in this document are mere illustrations and they could not represent the part of the equipment ex actly therefore they are not contractual Nevertheless dif ferences that could exist will b...

Page 5: ...res of section 4 additional annexes will be edited if they were deemed appropriate or nec essary Generally they will be delivered in hardcopy Finally once the equipment is installed and operative for future requests or doubts that could arise it is recommended to keep the CD ROM documentation in a safe place with easy access The following terms are used in the document indistinctly to be referred ...

Page 6: ...tervention over the equip ment by the end user the manufacturer is not responsible WARNING SLC ADAPT This is a category C3 UPS product This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent distur bances Pay attention to those systems used in vital signs main tenance medical applications commer...

Page 7: ...de Frequency Converter mode 4 3 1 Normal Mode The inverter of power modules continuously supply the critical AC load The rectifier charger derives power from the AC mains input source and supplies DC power to the inverter while si multaneously FLOAT or BOOST charging its associated backup battery Rectifier AC DC Main Static Bypass Manual Bypass Inverter DC AC Charger DC DC Output Battery Bypass Fi...

Page 8: ...C Charger DC DC Output Battery Bypass Fig 6 Maintenance mode operation diagram Danger During Maintenance mode dangerous voltages are present on the terminal of input output and neutral even with all the mo dules and the LCD turned off 4 3 5 ECO Mode To improve system efficiency UPS rack system works in Bypass mode at normal time and inverter is standby When the uti lity fails the UPS transfers to ...

Page 9: ...actory installed Dust filter 1 Optional Power module Power module 1 10 Requisite installed on site Table 1 UPS Configuration System Unit Bypass Moudle Power Module Power Connection Fig 8 10 module cabinet UPS Structure System Unit Bypass Moudle Power Module Power Connection Fig 9 6 module cabinet UPS Structure ADAPT SISTEMA DE ALIMENTACIÓN ININTERRUMPIDA MANUAL DE USUARIO ...

Page 10: ...10 SALICRU System Unit Bypass Moudle Power Module Power Connection Surge Protection Fig 10 3 module cabinet UPS Structure ...

Page 11: ...s If external batteries are to be used the battery circuit breakers or fuses must be mounted as close as possible to the batte ries and the connecting cables should be as short as possible 5 1 2 Site Selection Ensure the ground or installation platform can bear the weight of the UPS cabinet batteries and battery rack No vibration and less than 5 degree inclination horizontally The equipment should...

Page 12: ...12 SALICRU Fig 11 Dimensions 120KVA Fig 12 Dimensions 60KVA ...

Page 13: ...13 Fig 13 Dimensions 200KVA ADAPT SISTEMA DE ALIMENTACIÓN ININTERRUMPIDA MANUAL DE USUARIO ...

Page 14: ...ive foam 5 Check the UPS a Visually examine if there are any damages to UPS during transportation If any contact to the carrier b Check the UPS with the list of the goods If any items are not included in the list contact to our company or the local office 6 Dismantle the bolt that connects the cabinet and wooden pallet after disassembly 7 Move the cabinet to the installation position Attention Be ...

Page 15: ...m packing 3 Power module Fig 19 Remove the foam cover 5 Take out the UPS with plastic package and dismantle the packaging materials Attention The waste materials of unpacking should be disposed to meet the demand for environmental protection ADAPT SISTEMA DE ALIMENTACIÓN ININTERRUMPIDA MANUAL DE USUARIO ...

Page 16: ...height and the cabinet is fixed and immovable 6 Positioning done Attention Auxiliary equipment is needed when the mounting floor is not solid enough to support the cabinet which helps distribute the weight over a larger area For instance cover the floor with iron plate or increase the supporting area of the anchor bolts 6 2 INSTALLING POWER MODULE The installation position of power module is shown...

Page 17: ... Cable entry is made possible through a blanking plate fitted at the top of the equipment The cable entry is shown in Fig 23 1 Signal Cables 2 Power Cables 3 Blanking plate Fig 23 Cable entry 6 5 POWER CABLES 6 5 1 Specifications The Recommended installation information foreachinput and output setting is available with the supplied documentation manual and or CD In that information is shown the ci...

Page 18: ...es contact the manufacturer or agency Warning Tighten the connections terminals to enough torque moment and please ensure correct phase rotation The grounding cable and neutral cable must be connected in accordance with local and national codes 6 6 CONTROL AND COMMUNICATION CABLES The front panel of the bypass module provides dry contact in terface J2 J11 and communication interface RS232 RS485 SN...

Page 19: ...ct pin 2 of J5 with 24V power supply it indicates that the external manual bypass MCB has been connected and the load are supplied the mains The interface diagram is shown in Fig 30 and interface description is shown in Table 6 Fig 30 Diagram of aux contact external manual bypass MCB Position Name Purpose J5 1 24V Internal 24V power supply J5 2 GEN Connection status of generator J5 3 GND Power gro...

Page 20: ...Integrated warning dry contact Position Name Purpose J9 1 ALARM_NC Integrated warning relay normally closed will be open during warning J9 2 ALARM_NO Integrated warning relay normally open will be closed during warning J9 3 GND Common connection Table 9 Description of BCB Interface Utility Fail Warning Output Dry Contact Interface The default function of J10 is the output dry contact interface for...

Page 21: ...EL SYSTEM The basic installation procedures of parallel system are the same with those of the UPS rack module system In this section only the installation procedures related to the parallel system are introduced 7 2 1 Installation of Cabinet To make the maintenance and system test easier an external maintenance bypass is recommended in the installation 7 2 2 External Protective Devices Refer to Ch...

Page 22: ... loop as shown below The parallel signal board BJ is installed at the rear of the static switch power module This close loop connection ensures the reliability of the parallel system control Refer to fig 38 Parallel Signal Board BJ P1 P2 J1 J2 Rack Modular system UPS1 Parallel Signal Board BJ P1 P2 J1 J2 Rack Modular system UPS2 Fig 38 Connection of Parallel Control Cables of 1 N System ...

Page 23: ...d RS232 RS485 J2 J3 J4 J5 J6 J7 J8 J9 J10 Batt Temperature ENV Temperature EPO GEN BCB Batt Low Alarm General Alarm Utility Fail Fig 39 Wiring Diagram BCB UV Batt Batt N Batt Rack Modular UPS B C B BCB _ _ D R V DRV B C B BCB _ _ C O N T CONT J J 6 6 J J 7 7 B C B BCB _ _ O N L ONL 24 24 V V 24 24 V V 24 24 V V 24VDC Auxiliary Contactor BCB DRV BCB STATUS GND Fig 40 External Battery Connection ADA...

Page 24: ...n J7 2 BCB_ONL BCB on line input normally open BCB is on line when the signal is connecting with common connection Table 11 Description of BCB Interface Connections terminals Fig 41 Power Connection of Module System UPS 200KVA UPS power connection Fig 42 Power Connection of Module System UPS 120KVA UPS power connection Fig 43 Power Connection of Module System UPS 60KVA UPS power connection Fig 44 ...

Page 25: ...aths and show the current UPS operating status The status description of indicators is shown in table 14 Indicator State Description Rectifier indicator Steady green Rectifier of all modules is normal Flashing green At least one of module rectifier is starting Steady red At least one Rectifier of module fault Flashing red Main input of at least one module is abnormal Off Rectifier is not working B...

Page 26: ...en system has general alarm for example main input abnormal this audible alarm can be heard Continuous alarm When system has serious faults for example fuse or hardware fault this audible alarm can be heard Table 15 Description of Audible Alarm 9 2 FUNCTIONAL KEYS There are 4 functional buttons on operator control and display panel which are used together with LCD The functions description is show...

Page 27: ...ata battery parameter setting used for service engineer Test battery self test battery maintenance Functional keys used by service staff fault clear history log clear mute on or off manual transfer to bypass or escape from bypass user setting system mode machine number system ID output voltage adjustment frequency slew rate frequency range Output parameter voltage current PF frequency Load Apparen...

Page 28: ...arge current Battery self test Battery maintenance test Manual boost Manual float Stop test Cabinet adjustment Output voltage adjustment Bypass voltage adjustment Current Voltage Frequency PF Apparent Power Active Power Reactive Power Load percent Faultclear History log clear Mute on off Manully transfer to bypass Service set Power module 1 10 S code List Module software version Battery voltage Ba...

Page 29: ...OF MENU ITEMS The LCD main display shown in fig 48 is described in details below UPS information window UPS information window display the current time and UPS name The information of the window is not necessary for the user to operate The information of this window is given in table 18 Display contents Meaning RM200 20 UPS model 200 200KVA cabinet 20 20KVA N 03 P 1 2 N 03 3 power modules in syste...

Page 30: ...y log Display all history logs Function Settings Display calibration Adjust the accuracy of LCD display Date format set MONTH DATE YEAR and YEAR MONTH DATE formats can be selected Date Time Date Time set Language set User can set the language Communication set Control password 1 set User can modify control password 1 Command Battery maintenance test This test will lead to the battery being partly ...

Page 31: ...p Sequence Err Bypass voltage Sequence is reverse Check if input power cables are connected correctly 18 Byp Volt Abnormal This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass voltage exceeds the limit The alarm will automatically reset if the bypass voltage becomes normal First check if relevant alarm exists such as bypass circuit breaker open Byp Sequ...

Page 32: ...ltage Check the mains power failure status and recover the mains power in time 26 Batt Test OK Battery Test OK 27 Batt Maint OK Battery maintenance succeed 28 N Comm Node Join The N Power Module is inserted in system 29 N Comm Node Exit The N Power Module is pulled out from system 30 N REC Fail The N Power Module Rectifier Fail The rectifier has fault and results in rectifier shutdown and battery ...

Page 33: ...r the rectifier is ready Whether the bypass voltage is normal 38 Manual Transfer Byp Transfer to bypass manually 39 Esc Manual Byp Escape from transfer to bypass manually command If UPS has been transferred to bypass manually this command enable UPS to transfer to inverter 40 Batt Volt Low Battery Voltage is Low Before the end of discharging battery voltage is low warning should occur After this p...

Page 34: ...s completed the system has been commissioned by authorized personnel and the external power isolators are closed 10 2 1 Start Up Procedure This procedure must be followed when turning on the UPS from a fully powered down condition The operating procedures are as follows 1 Open the external power switch Open the internal power switch Open the UPS door connect the power supply cables and ensure the ...

Page 35: ...e warning message displayed until the alarm condition is rectified 2 Open the UPS front door close the maintenance bypass breaker Q2 from OFF to ON position The load power supply is provided by the manual maintenance bypass 3 Press EPO to make sure the charge current is 0 Open the mains input breaker Q1 and output breaker Q3 open the external battery breaker and internal battery breaker if built i...

Page 36: ...in the system 11 3 INSTRUCTION FOR MAINTAINING BYPASS MODULE Confirm the UPS is operating in Normal mode and the bypass is working normally before pulling out the bypassing module needed to be repaired Follow the steps below to maintain the bypass module 1 Transfer the system to bypass mode through the LCD control panel 2 Close maintenance bypass switch the UPS power will be supplied by maintenanc...

Page 37: ... 95 non condensing Operating Temperature C 0 to 40 deg Battery life is halved for every 10 C increase above 20 C UPS Storage Temperature C 20 70 Battery Storage Temperature C 0 25 20 C for optimum battery storage Table 25 Environmental Properties 12 3 ENVIRONMENTAL PROPERTIES Cabinet Specification Unit 30 10 45 15 60 20 60 10 90 15 120 20 100 10 150 15 200 20 60 20 battery built in Mechanical Dime...

Page 38: ...UPS capacity selectable from 0 20 UPS capacity Table 28 Battery Information 12 6 ELECTRICAL CHARACTERISTICS INVERTER OUTPUT Rated capacity kVA Unit 40 120 Rated AC voltage1 Vac 380 400 415 three phase four wire and sharing neutral with the bypass Freqency2 Hz 50 60 overload 110 load 1 hour 125 load 10min 150 load 1min 150 load 200ms Fault current 300 short current limitation for 200ms Non linear l...

Page 39: ...it 10 15 or 20 default 20 Lower limit 10 20 30 or 40 default 20 acceptable stable bypass voltage delay 10s Bypass frequency tolerance 2 5 5 10 or 20 default 10 Synchronization Window Hz Rated frequency 2Hz selectable from 0 5Hz 5Hz Note 1 Factory setting is 400V Commissioning engineers can set to 380V or 415V 2 Commissioning engineers can set to 50Hz or 60Hz For example UPS is set to frequency inv...

Page 40: ...erra 100 08460 Palautordera BARCELONA Tel 34 93 848 24 00 Fax 34 93 848 22 05 services salicru com SALICRU COM www linkedin com company salicru salicru_SA Product Range Uninterruptible Power Supplies UPS Lighting Flow Dimmer Stabilisers DC Power Systems Static Inverters Photovoltaic Inverters Voltage stabilisers REF EL014C01 REV C CODE 401 ...

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