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Summary of Contents for SD300146

Page 1: ...VARIABLE SPEED DRIVE Variable Speed Drive Hardware and Installation Manual...

Page 2: ......

Page 3: ...Variable Speed Drive Hardware and Installation Manual Edition February 2017 SD30MTHW01CI Rev C...

Page 4: ...SD300 SERIES POWER ELECTRONICS 2 SAFETY SYMBOLS...

Page 5: ...installation company may install and commission the drives The instructions assume that the installer is familiar with electrical installation rules and regulations REFERENCE MANUALS The following ref...

Page 6: ...injury or death Be extremely careful and follow the instructions to avoid the risk of electrical shocks CAUTION Identifies potentially hazardous situations which if not avoided could result in produc...

Page 7: ...atings Power connection Power terminals The equipment and technical documentation are periodically updated Power Electronics reserves the right to modify all or part of the contents of this manual wit...

Page 8: ...TENTS TABLE OF CONTENTS About this manual 3 1 INTRODUCTION 12 2 CONFIGURATION TABLE STANDARD RATINGS 13 3 TECHNICAL CHARACTERISTICS 16 4 DIMENSIONS 18 5 RECEPTION HANDLING AND TRANSPORTATION 26 6 MECH...

Page 9: ...ER ELECTRONICS SD300 SERIES TABLE OF CONTENTS 7 8 CONTROL CONNECTION 41 9 COMMUNICATION 47 10 COMMISSIONING 50 11 USE OF THE DISPLAY 52 12 MAINTENANCE 56 13 ACCESSORIES 58 DECLARATION OF CONFORMITY CE...

Page 10: ...late the whole drive from the supply If you do not remove the power supply you may get an electric shock Do not remove the cover except for periodic inspections or wiring even if the input power is no...

Page 11: ...gency and POWER ELECTRONICS 902 40 20 70 International 34 96 136 65 57 or your nearest agent within 24hrs from receiving the goods UNPACKING Make sure model and serial number of the variable speed dri...

Page 12: ...ables if the input power supply remains connected The internal circuits of the SD300 Series will be damaged if the incoming power is connected and applied to the output terminals U V W Do not use powe...

Page 13: ...on check the environmental ratings drive configuration mounting and clearances See Chapter 5 and Chapter 6 5 Follow the mechanical installation instructions See Chapter 6 6 Before the electrical insta...

Page 14: ...n systems material handling lifting systems textiles plastic wood processing in fact any application where OEMs need to control and automate apparatus and machinery Some of its outstanding features ar...

Page 15: ...gle phase 2 IP20 F Extended 2 230VAC three phase 6 IP66 Standard 069 69A 4 400VAC three phase 1 Heavy duty for IP66 models CODIFICATION EXAMPLES o SD305842F SD300 58A 400Vac three phase IP20 degree of...

Page 16: ...SD301212F 1 3F 1 EMC class 2 Standard Ratings 230VAC 3 phase IP20 Power ND kW Power HD kW Current ND A Current HD A Model Frame 0 75 0 4 3 1 2 5 SD300322 1N 1 5 0 75 6 0 5 0 SD300622 2N 2 2 1 5 9 6 8...

Page 17: ...D300146 SD300146F 2 1I 0 75 2 4 SD300246 SD300246F 2 1 5 4 0 SD300446 SD300446F 2 2I 2 2 5 5 SD300646 SD300646F 2 4 9 0 SD300946 SD300946F 2 5 5 12 SD301246 SD301246F 2 3I 7 5 16 SD301646 SD301646F 2...

Page 18: ...High level 3 5 12V Output Open Collector Terminal Fault output and drive operation status output Less than DC 24V 50mA Multi function Relay N O N C less than AC 250V 1A less than DC 30V 1A Analog Outp...

Page 19: ...produced and provides robust power in the low speed region The motor auto tuning function is optimized to maximize motor performance Figure 3 1 Sensorless control Flying Start Function The SD300 is c...

Page 20: ...W1 W2 H1 H2 H3 D1 A B 68 2 7 61 1 2 4 128 5 119 4 7 5 0 2 123 4 8 3 5 1 4 4 0 2 4 2 1 65 0 86 1 9lb Figure 4 1 Frame 1N dimensions Frame 2N Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD3003...

Page 21: ...H2 H3 D1 A B 100 3 9 91 9 6 128 5 120 4 7 4 5 0 2 130 5 1 4 5 0 2 4 5 0 2 4 5 0 2 1 5 3 3lb Figure 4 3 Frame 3N dimensions Frame 4N Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD300912 200 2...

Page 22: ...1 H2 H3 D1 A B 140 5 5 132 2 5 2 128 5 120 7 4 8 3 7 0 1 145 5 7 3 9 0 2 4 4 0 2 4 5 0 2 2 7 6lb Figure 4 5 Frame 5N dimensions Frame 1F Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD300312F...

Page 23: ...lb W1 W2 H1 H2 H3 D1 A B 100 3 9 91 3 6 180 7 1 170 6 7 5 0 2 140 5 5 4 5 0 2 4 5 0 2 4 2 0 2 1 8 4lb Figure 4 7 Frame 2F dimensions Frame 3F Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 1 SD30...

Page 24: ...W1 W2 H1 H2 H3 D1 A B 160 6 3 137 5 4 232 9 1 216 5 8 5 10 5 0 4 140 5 5 5 0 2 5 0 2 3 3 7 3lb Figure 4 9 Frame 4 dimensions Frame 5 Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD305622 380...

Page 25: ...3 8 7 6 350 13 8 331 13 13 0 5 187 7 4 6 0 2 6 0 2 7 5 15 4lb Figure 4 11 Frame 6 dimensions IP66 Drives Dimensions Frame 1I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD300326 SD300526 380...

Page 26: ...T1 T2 220 8 7 204 8 259 10 241 9 5 12 0 5 201 7 9 215 8 5 5 5 0 2 5 5 0 2 22 3 0 9 28 6 1 1 5 3 12lb Figure 4 13 Frame 2I dimensions Frame 3I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD3...

Page 27: ...A T1 T2 260 10 229 9 400 16 377 15 15 0 6 246 9 7 260 10 6 0 2 22 3 0 9 34 9 1 4 9 6 21lb Figure 4 15 Frame 4I dimensions Frame 5I Dimensions INPUT VOLTAGE PHASES EQUIPMENT 200 240 V 3 SD306026 380 48...

Page 28: ...in a sun and moisture protected space and with an ambient temperature between 20 C and 65 C 95 RH without condensation It is recommended not stacking more than two units Handling and Transportation CA...

Page 29: ...rrect operation of the drive It is responsibility of the installer to ensure correct installation and suitable ambient conditions for the VFD Additionally any local regulations must be adhered to by t...

Page 30: ...the drive weight and the possible forces generated by the wiring Use a level to draw a horizontal line on the mounting surface and mark the fixing points Then drill the two upper mounting bolt holes...

Page 31: ...the recirculation of air and follow the minimum clearance distances as indicated below Figure 6 2 Minimum clearances If you wish to install two or more drives in a technical room or cabinet mount the...

Page 32: ...he drive size at the bottom the hot air is then dissipated through the gratings on the top side Figure 6 4 Cooling airflow for SD300 It is possible to replace the cooling fans without dismounting the...

Page 33: ...al and local codes We recommend using specified circuit breakers or fuses to operate with the drive Magnetic contactor optional Install if necessary When installed do not use it for the purpose of sta...

Page 34: ...ering the soft charge the DC bus voltage and the motor performance In addition the control board integrates the interface terminals such as communication ports the digital and analogue inputs and outp...

Page 35: ...TION 33 To access the power terminals users have to unscrew the bottom cover as follows Figure 7 2 Bottom cover removal Then remove the power terminals plastic protection pushing the sides clips as fo...

Page 36: ...rminals in Single Phase Drives Figure 7 4 Power terminals in single phase drives Power Terminals in Frames 1N 2N 1F 3 Phase Figure 7 5 Power terminals in frames 1N 2N 1F Power Terminals in Frames 3N 4...

Page 37: ...Electronics Otherwise the equipment could be damaged and the risk of injury heightened Any wiring or periodic inspections should be performed at least 10 minutes after disconnecting the input power T...

Page 38: ...in those countries or areas where this device is going to be installed Do not use capacitors for power factor correction surge suppressors or RFI filters on the output side of the drive In doing so th...

Page 39: ...6 2 2 14 14 0 75 kW 1 5 kW 2 2 kW 3 7 kW M4 1 8 4 kW 5 5 kW 2 5 2 5 14 14 7 5 kW 4 4 12 12 11 kW M5 3 16 4 0 10 2 0 4 1 0 15 kW 6 6 10 10 18 5 kW 10 10 8 8 22 kW 1 Use only the specified torque on the...

Page 40: ...section 8 5 for further information Ground Fault Protection The drive is equipped with an internal software the ground fault protective function protects the drive against input and output unbalanced...

Page 41: ...7 kW 3 23 7 5 12 6 41 15 2 34 10 8 8 9 20 1 22 15 5 4 13 2 4 kW 32 5 5 kW 1 12 19 3 2 17 7 5 kW 11 kW 15 kW 35 0 78 27 2 5 25 50 0 59 35 1 9 32 63 0 46 44 1 4 41 18 5 kW 70 0 4 52 1 49 22 kW 100 0 3...

Page 42: ...0146 SD300146F 400 0 4 1800 50 1200 100 SD300342 SD300342F SD300246 SD300246F 0 75 900 100 600 150 SD300542 SD300542F SD300446 SD300446F 1 5 450 200 300 300 SD300742 SD300742F SD300646 SD300646F 2 2 3...

Page 43: ...nding Figure 8 1 Shield bonding Digital signal cables must be grounded at both ends of the cable when there is not potential difference between equipments It is recommended to use independent shielded...

Page 44: ...er pushing on the right side clip as follows Figure 8 2 Terminals cover removal Control Board Terminals Description The control board of the drive integrates some switches and connection terminals The...

Page 45: ...lly or collectively Analogue inputs can be configured as comparators For further information please refer to the Programming and Software Manual Note The frontal cover of the control terminals can be...

Page 46: ...UTS VR Power terminal used to setup or modify a frequency reference via analog voltage or current input Max output V I 12V 100mA Potentiometer 1 5k V1 Setup or modify a frequency reference via analog...

Page 47: ...uld not exceed 30m Terminal Type Recommended wire size mm2 AWG Screw Torque N m No crimp style terminal Crimp style terminal P1 P7 CM 0 75 18 0 5 20 M2 1 32 0 22 0 25 VR V1 I2 AO Q1 EG 24 TI TO SA SB...

Page 48: ...t is only required an external push button By using this function cleaning emergencies or maintenance work on non electrical parts of the machinery can be performed without switching off the input pow...

Page 49: ...g the drive to other devices Modbus Communication Introduction The drive can be controlled and monitored by the sequence program of a PLC or another master module Various drives or other slave devices...

Page 50: ...Standard Communication method Transmission type RS 485 Bus type Multi drop Link System Number of connected inverters Transmission distance Maximum of 16 inverters Maximum1 200m recommended distance wi...

Page 51: ...POWER ELECTRONICS SD300 SERIES MODBUS COMMUNICATION 49 RS485 Connections The following diagram shows a common wiring for a RS485 connection Figure 9 3 RS485 connection...

Page 52: ...sioning follow local and national regulations In order to carry out a commissioning correctly we recommend checking the following steps Check the compatibility of the upstream protections circuit brea...

Page 53: ...and Programming manual Check the line voltages are displayed Start the drive without motor using the display s keyboard pushbutton START Check that the fans rotate smoothly and there is no obstacle r...

Page 54: ...se a parameter value DOWN key Used to scroll through codes or to decrease a parameter value Left key Used to jump to other parameter groups or move the cursor to the left Right key Used to jump to oth...

Page 55: ...16 characters and control keypad for parameter setting and commissioning Figure 11 2 Display and Keypad Unit LED Status Indicators Leds show at any time and in a comprehensive way for the user inform...

Page 56: ...up does not have subgroups the access would be straight to the group parameters To modify numeric parameters Pressed simultaneously the value increases Pressed simultaneously the value decreases To mo...

Page 57: ...is running In case the equipment is at fault pressing this button will reset the drive whenever the fault conditions have disappeared This button will only work when the equipment is configured in loc...

Page 58: ...fan usage rate Replacement level can be set in parameter G9 87 Figure 12 1 Fan usage rate Warnings Make sure to disconnect the input power while performing maintenance Make sure to perform maintenance...

Page 59: ...re there any signs of dilation or retraction within the capacitor o o o Visual check Measure the capacitance with a proper instrument No anomaly Capacitance higher than 85 of rated capacitance Instrum...

Page 60: ...the space is limited Ask for the flange that corresponds to your drive frame More information about this item can be found in section 13 4 SD3CF1 Display extender Display extender kit 5 meters Consul...

Page 61: ...F6 3F SD3EBF7 4F SD3EBF8 5F SD3EBF9 6F Flange Type The flange type can be mounted outside of the panel in case the space is limited Its main purpose is to favor the dissipation of the generated heat d...

Page 62: ...SD300 SERIES POWER ELECTRONICS 60...

Page 63: ...ded to be used with certain limits of voltage 2004 108 CE Electromagnetic Compatibility References of the harmonized technical norms applied under the Low Voltage Directive References Title EN 61800 5...

Page 64: ...NA Email sales power electronics com cn GERMANY Power Electronics Deutschland GmbH Neuseser Strasse 15 90455 N rnberg Tel 49 911 99 43 99 0 Fax 49 911 99 43 99 8 Email info ped deutschland de KOREA Po...

Page 65: ...www power electronics com...

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