Poulan Pro XT 436840 Page 32 Owner'S Manual Download

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REPAIR PARTS

SNOW THROWER - MODEL

XT627ES

(96192004500)

DRIVE

NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY PART

NO. NO.

DESCRIPTION

01.03.005-B

188226

(assy of 1a,1b) AXLE ASSEMBLY

179352

AXLE SHAFT

9465M1

ROLL PIN 3/16

402691

SPROCKET

174697

THRUST WASHER

179830

BEARING

17490508

BOLT 5/16

−

18 X .500

155443

CLIK PIN

189282

SQUARE KEY

Summary of Contents for XT 436840

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 436840 Rev 1 08 11 10 TH Printed in the U S A ...

Page 2: ...thrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors th...

Page 3: ...nsport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure of you...

Page 4: ...poses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut ...

Page 5: ...nto speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod is installed on the snow thrower 1 Remove plastic tie securing rod to lower handle 2 With top end of ro...

Page 6: ...ipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 R...

Page 7: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 8: ... starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION DRIVE CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER AUGER CONTROL LEVER MUFFL...

Page 9: ...Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke rotate lever to FULL position TO CONTROL SNOW DISCHARGE See Figs 11 12 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets a...

Page 10: ...THROW SNOW See Fig 13 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow AUGER CONTROL LEVER FIG 13 TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the tract...

Page 11: ...l rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower If snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid plates by loosen...

Page 12: ...OTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes...

Page 13: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintainproperairpressureinbothtires 14 17P S I Keeptiresfreeofgasolineandoil whichcanharmrubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purch...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or tras...

Page 15: ...eplace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUT...

Page 16: ...vice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Belt ...

Page 17: ...any necessary adjustments TO ADJUST CABLE TENSION See Fig 22 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short section to lengthen the adjuster Adjust until cable is snug ADJUSTER TURN BUCKLE FIG 22 TO REMOVE WHEELS See Fig 21 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be su...

Page 18: ...tem of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gas...

Page 19: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 20: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37 01 07 026 D 2 EXPLODED ...

Page 21: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM GE...

Page 22: ...ment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1 420495X431 AUGER 27 LH 2 420496X431 AUGER 27 RH 1 2 3 5x 4 5x 01 07 002 A 1 404929X505 AUGER HOUSING 27 2 404932X431 SCRAPER BAR 3 72270505 CARRIAGE BOLT 5 16 18 X 625 4 155377 NUT 5 16 18 ...

Page 23: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 3 4 01 11 001 B 4 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 1...

Page 24: ...e your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 11 11 11 1 2 3 4 5 6 6 6 7 9 8 12 13 01 09 005 E 1 435023X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X505 STRAP 5 189713X428 KNOB BLACK 6 128415 POP RIVET 7 185600 SHOULDER BOLT 1 4 20 X 704 8 72270505 CARRIAGE BOLT 5 16 18 X 625 9 191730 NUT 1 4 20 10 155415 WASHER 11 179246 PLASTIC WA...

Page 25: ...ilure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 405932 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 428273 CABLE ASSEMBLY ADJUSTABLE 7 428310 CABLE ASSEMBLY HEAT SHIELD NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFE...

Page 26: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X431 LOOP HANDLE LH 2 419799X431 LOOP HANDLE RH 3 74780524 SCREW 5 16 18 X 1 50 4 751153 NUT 5 16 18 1 2 3 4 4 4 4 01 05 004 C 1 419797X431 LOWER TUBE 2 418313X431 PIVOT SUPPORT 3 428867 BOLT 5 16 18 X 750 4 17000616 SCREW 3 8 ...

Page 27: ...s Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 625 9 155377 NUT 5 16 18 10 169675 RETAIN...

Page 28: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 G 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK BAIL 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE ...

Page 29: ...al Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SCREW 10 24 X 625 5 175262 SCREW 10 24 X 1 25 6 178770 WIRE HARNESS 7 183784 BULB ...

Page 30: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODED 24 23 24 33 34 22 47 49 50 48 52 51 46 45 4 ...

Page 31: ...ETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25 73930500 NUT 5 16 18 26 198176X431 RUBBER WHEEL PLATE 27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 9465M1 ROLL PIN 3 16 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 17490508 BOLT 5 16 18 X 500 6 155443 CLIK PIN 7 189282 SQUARE KEY ...

Page 33: ...could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL XT627ES 96192004500 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A 436266 COMPLETE LCT ENGINE 1 418694X505 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18 X 750 1 01 01 004 A 1 427963X505 ENGINE MOUNTING PLATE ...

Page 34: ...22 23 24 01 21 003 C 1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDERBOLT5 16 18X 500 10 751153 NUT 5 16 18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY 13 74780520 SCREW 5 16 18 X 1 00 14 59289 WASHER 15 7...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 01 06 016 A 1 432335X428 WHEEL ASSEMBLY LH 2 432336X428 WHEEL ASSEMBLY RH ...

Page 36: ...oid your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16 18 1 2 3 4 5 6 7 01 14 004 B 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 73800600 LOCKNUT 3 8 16 5 19131316 WASHER 3 8 6 192090 SHEAR BOLT 1 4 20 ...

Page 37: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 2 181033 DECAL INSTRUC 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5 429591 DECAL CONS RT SPD LEV PWRST 6 428716 DECAL CONS LT DEF LEV PWRST 436840 OWNER S MANUAL ENGLISH 436841 OWNER S MANUAL FRENCH KEY PART NO NO DESCRIPTION 4 5 2 6 3 1 1 ...

Page 38: ...38 SERVICE NOTES ...

Page 39: ...39 SERVICE NOTES ...

Page 40: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or...

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