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THINGS TO KNOW BE FORE YOU ASSEMBLE OR OPERATE
YOUR LAWN MOW ER

CONGRATULATIONS 

on your purchase of a new Lawn Mower. It has been designed, 

en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per for-
m ance.
Should you experience any prob lems you can not easily remedy, please contact your 
nearest authorized service center. They have com pe tent, well trained tech ni cians and 
the proper tools to service or repair this unit.
•  Read the SAFETY RULES and this Operator's Manual in its entirety before you at-

tempt to assemble or operate your new lawn mower to insure proper operation and 
to prevent injury to yourself and others.  Save this manual for future reference.

•  Your new lawn mower has been assembled at the factory with the exception of those 

parts left unassembled for shipping purposes.  To ensure safe and proper operation 
of your lawn mower, all parts and hardware you assemble must be tightened secure-
ly.  Use the correct tools as necessary to ensure proper tightness.

•  All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have 

been placed in the parts bag.

TO REMOVE LAWN MOWER FROM CARTON

•  Remove all loose parts from carton.
•  Remove lawn mower hous ing with care.  Avoid touch ing blade under hous ing.

Always wear gloves or other protection when working under or lifting mower.

Do I have a side or rear discharge lawn mower?

SAFETY RULES

mower.  Only rear discharge lawn mowers 
have  a  grass  catcher  in clud ed  with  the 
mower.  Approved grass catchers for side 
discharge mow ers may be purchased from 
your nearest au tho rized dealer.

Look  for  the  grass  discharge  opening  on 
your mower.  If the opening is on the right 
side of the mower housing, it is a side dis-
charge mower.  If the opening is at the back 
of the mower housing, it is a rear discharge 

V. GENERAL SERVICE

•  Never run a machine inside a closed 

area.

•  Never make adjustments or repairs with 

the engine (motor) running. Dis con nect 
the spark plug wire, and keep the wire 
away from the plug to prevent ac ci den-
 tal starting.

 • Keep all nuts and bolts tight to be sure 

the equipment is in safe working condi-
tion.

•  Never tamper with safety devices. 

Check their proper operation reg u lar ly.  
Never do anything to interfere with the 
intended function of a safety device or 
reduce the protection provided by a 
safety device.

 

• Keep machine free of grass, leaves, or 

other debris build-up. Clean oil or fuel 
spillage. Allow machine to cool before 
storing.

•  Stop and inspect the equipment if you 

strike an object. Repair, if nec es sary, 
before restarting.

•  Never attempt to make wheel height 

adjustments while the engine is running.

•  Grass catcher components are sub ject 

to wear, dam age, and de te ri o ra tion, 
which could expose moving parts or 
allow objects to be thrown. Frequently 
check com po nents and replace with 
man u fac tur er’s recommended parts, 
when necessary.

•  Mower blades are sharp and can cut. 

Wrap the blade(s) or wear gloves, and 
use extra caution when ser vic ing them.

•  Do not change the engine governor set-

ting or overspeed the engine.

•  Maintain or replace safety and instruc-

tion labels, as necessary.

Summary of Contents for PR625Y22RHP

Page 1: ...SELF PROPELLED ROTARY LAWN MOWER 115 58 78 27 Rev 4 04 23 15 BY Printed in U S A...

Page 2: ...442 of the Califor nia Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Parts Repai...

Page 3: ...in shorts or open toed footwear Always let someone know you are outside mowing III SLOPE OPERATION Slopes are a major factor related to slip fall accidents which can result in severe injury All slopes...

Page 4: ...ss catcher included with the mower Approved grass catchers for side discharge mowers may be purchased from your nearest authorized dealer Look for the grass discharge opening on your mower If the open...

Page 5: ...r left hand LH is mentioned in this manual it means when you are in the operating position standing behind the handle ASSEMBLY CAUTION Do not operate this lawn mower without the discharge deflector or...

Page 6: ...Raise lower handle section to operating position and align hole in handle with one of three height positioning holes Insert handle bolt through handle and bracket and secure with knob Repeat for oppo...

Page 7: ...her Axle O Ring Frame handle Frame opening Vinyl bindings INSTALL REAR WHEELS HIGH WHEEL MOWERS ONLY Some high wheel models require washers which will be provided in a parts bag If provided install wa...

Page 8: ...PIN mounted catcher place the grass catcher frame hooks onto the door pivot pins For DOOR SLOT mounted catcher place the grass catcher frame hooks into the slots of the rear door NOTE The grass catche...

Page 9: ...battery after each use IMPORTANT The engine will not recharge your battery At the end of the mowing season the battery should be charged for 48 hours to protect the battery during winter storage CAUT...

Page 10: ...ped allow lever to be positioned between the plate tabs Bolt Flat washer Wheel 3 8 16 Locknut Spacer LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER Plate tab Lever HOW TO USE YOUR LAWN MOW...

Page 11: ...move lever forward to desired position To lower mower move the lever toward the rear LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER Height adjuster lever DUAL POINT ADJUSTMENT Both front...

Page 12: ...tmost end clears the adjustment bracket then pivot lockbar to desired position IMPORTANT Front wheels must be locked into position when operating on a slope Mow across the face of slopes never up and...

Page 13: ...hooks of mulch plug over hinge rod of discharge deflector Push mulch plug down until mulch plug is seated in housing opening CAUTION Do not run your lawn mow er without discharge deflector approved gr...

Page 14: ...ar door will remain open until operator presence control bar is held down to the handle CAUTION Do NOT force rear door to close Serious damage to your mower could result SIDE DISCHARGING Mulcher plate...

Page 15: ...cher door closed FOR REAR BAGGING Rear mulcher plate or plug if equipped removed Grass catcher installed Mulcher door closed FOR SIDE DISCHARGING Rear mulcher plate or plug if equipped installed and r...

Page 16: ...deflector installed or discharge chute and approved grass catcher in place Never attempt to operate the lawn mower with mulcher door removed or propped open TO EMPTY GRASS CATCHER 1 Remove grass catc...

Page 17: ...charge chute and grass catcher installed and discharge chute secured to mower housing with knob Round door Starter rope OPEN Front handle Side discharge deflector Knob Threaded stud Mulcher door SIMPL...

Page 18: ...andle to continue mowing without self propelling To keep drive control engaged when turning corners push down on handle and lift front wheels off ground while turning lawn mower TO ENGAGE DRIVE CONTRO...

Page 19: ...is pulled the faster the unit will travel Forward motion will stop when either the operator presence control bar or drive control bar are released To stop forward motion without stopping engine releas...

Page 20: ...section of this manual FILL GASOLINE TANK Fill gasoline tank with fresh clean unleaded gasoline DO NOT USE PRE MIUM GASOLINE BE CAREFUL NOT TO OVERFILL TANK WARNING Alcohol blended fuels called gasoho...

Page 21: ...this manual The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also th...

Page 22: ...ART attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly Wheel adjuster on ea...

Page 23: ...and check the key inside hub of blade adapter The key must be in good condition to work properly Replace adapter if dam aged TO REPLACE BLADE 1 Position the blade adapter on the en gine crankshaft Be...

Page 24: ...h the ar row at the top of the pinion the arrow must point towards the front of the mower If the arrow points to the rear of the mower turn the pinion around then assemble it to the mower 6 Place whee...

Page 25: ...often under dusty conditions See the maintenance section of your engine manual IN LINE FUEL FILTER KOHLER or B S PRO ENDURANCE ENGINES ONLY The fuel filter should be replaced once each season If fuel...

Page 26: ...nder the lawn mower housing or entangled in the wheels 5 Turn on water supply and check for leaks at the fitting If no leaks are present start engine as described in the Operation section of this manu...

Page 27: ...ob and carriage bolt from opposite side align hole in handle with desired hole in handle bracket and reassemble bolt and knob and tighten securely Align opposite side of handle with same positioning h...

Page 28: ...ual for proper direction of turning over the engine NOTE Before tipping lawn mower to remove drive belt empty fuel tank by run ning engine until fuel tank is empty SERVICE AND ADJUSTMENTS Remove blade...

Page 29: ...olt Crankshaft keyway Hardened washer Lockwasher Blade adapter Key Blade Trailing edge Crankshaft Belt retainer SERVICE AND ADJUSTMENTS REAR WHEEL DRIVE MODELS MODELS WITH IDLER ASSEMBLY Disconnect sp...

Page 30: ...Housing hole PIVOT Drive belt Idler arm assembly 21 53cm HI VAC MODELS 4 Pivot idler arm assembly to slacken drive belt then remove drive belt from drive pulley belt keepers and idler arm 5 Turn lawn...

Page 31: ...olt turning clockwise The recommended tightening torque is 35 40 ft lbs IMPORTANT Blade bolt is grade 8 heat treated 8 Return mower to upright position 9 Install new drive belt into idler arm as sembl...

Page 32: ...r for storage at the end of the season or if the unit will not be used for 30 days or more CAUTION Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open...

Page 33: ...POSITION Lower handle Operator presence control bar Upper handle Handle lever LEVER FORWARD TO RAISE MOWER Handle bolt Height adjuster lever 18 Hi Vac models only ON ALL OTHER MODELS 1 Loosen the two...

Page 34: ...posits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Alcohol blended fuels called gasohol or using etha nol or methanol can attract moistu...

Page 35: ...ass 2 Cutting too much grass 2 Raise cutting height 3 Dirty air filter 3 Clean replace air filter 4 Buildup of grass leaves 4 Clean underside of mower and trash under mower housing 5 Too much oil in e...

Page 36: ...housing one 1 setting dragging in grass higher 3 Grass catcher too full 3 Empty grass catcher 4 Handle height position not 4 Adjust handle height to suit right for you Loss of drive 1 Belt wear 1 Che...

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