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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 

use on sidewalks, driveways and other 

ground level surfaces.  Caution should 

be exercised while using on sloping sur-

faces.  Do not use snow thrower on 

surfaces above ground level such as 

roofs of residences, garages, porch es 

or other such structures or buildings.

WARNING: Snow throwers have ex-

 posed rotating parts, which can cause 

severe injury from contact, or from ma-

terial thrown from the discharge chute.  

Keep the area of operation clear of all 

persons, small children and pets at all 

times including startup.

WARNING: Always disconnect spark 

plug wire and place it where it can not 

con tact plug in order to pre vent ac ci -

den tal start ing when setting up, trans-

 port ing, ad just ing or making re pairs.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine 

parts become extremely hot during 

operation and remain hot after engine 

has stopped. To avoid severe burns on 

contact, stay away from these areas.

WARNING: Engine exhaust, some of 

its con stit u ents, and certain vehicle 

com po nents contain or emit chem i-

cals known to the State of Cal i for nia 

to cause can cer and birth defects or 

oth er re pro duc tive harm.

(f)  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refuel-

ing is complete. Do not use a nozzle lock-open 

device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

6.  Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.  Never attempt to make any adjustments while the 

engine (motor) is running (except when specifically 

recommended by manufacturer).

8.  Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 

protect eyes from foreign objects that may be thrown 

from the machine.

Operation

1.  Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.   Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 

hazards or traffic.

3.  After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 

cord on electric motors, thoroughly inspect the snow 

thrower for any damage, and repair the damage before 

restarting and operating the snow thrower.

4.  If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 

Vibration is generally a warning of trouble.

5.  Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 

housing or discharge chute, and when making any 

repairs, adjustments or inspections.

Training

1.  Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 

unit. Be thoroughly familiar with the controls and the 

proper use of the equipment. Know how to stop the 

unit and disengage the controls quickly.

2.  Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 

instruction.

3.  Keep the area of operation clear of all persons, par-

ticularly small children.

4.  Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.  Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 

wires, and other foreign objects.

2.  Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.  Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fitting clothing that can 

get caught in moving parts. Wear footwear that will 

improve footing on slippery surfaces.

4.  Handle fuel with care; it is highly flammable

(a)  Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-

gine.

(c)  Fill fuel tank outdoors with extreme care. Never fill 

fuel tank indoors.

(d)  Never fill containers inside a vehicle or on a truck or 

trailer bed with a plastic liner. Always place contain-

ers on the ground, away from your vehicle, before 

filling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment 

on a trailer with a portable container, rather than 

from a gasoline dispenser nozzle.

Summary of Contents for PR524

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...augerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove...

Page 6: ...EVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our sno...

Page 10: ...hoke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 10 FIG 9 FIG 11 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotatin...

Page 11: ...TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain...

Page 12: ...orn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING THE...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...t requires separation of the snow thrower While separating the auger housing from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious...

Page 18: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 413605X479 Auger Assembly RH 31 413604X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrus...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...asher Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 1...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 7 6 36 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5...

Page 25: ...Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spr...

Page 26: ...26 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44...

Page 27: ...Wheel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 179352 Axle Shaft Assembly 28...

Page 28: ...DEL PR524 96192001502 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1...

Page 29: ...ive 25 400026 Washer Flat 3 8 KEY PART NO NO DESCRIPTION 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...Decal Danger 2 187868 Decal Poulan Pro HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187893 Decal Poulan Pro 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Aug...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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