Poulan Pro PR524 Owner'S Manual Download Page 15

15

MAINTENANCE

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 

grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-

 ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 

REMOVE WHEELS” in the Service and Adjustments 

section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with spark plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.

Summary of Contents for PR524

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...augerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove...

Page 6: ...EVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our sno...

Page 10: ...hoke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 10 FIG 9 FIG 11 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotatin...

Page 11: ...TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain...

Page 12: ...orn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING THE...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...t requires separation of the snow thrower While separating the auger housing from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious...

Page 18: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 413605X479 Auger Assembly RH 31 413604X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrus...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...asher Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 1...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 7 6 36 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5...

Page 25: ...Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spr...

Page 26: ...26 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44...

Page 27: ...Wheel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 179352 Axle Shaft Assembly 28...

Page 28: ...DEL PR524 96192001502 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1...

Page 29: ...ive 25 400026 Washer Flat 3 8 KEY PART NO NO DESCRIPTION 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL PR524 96192001502 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...Decal Danger 2 187868 Decal Poulan Pro HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187893 Decal Poulan Pro 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Aug...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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