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Poulan Pro PR240, Owner'S Manual, Page: 36 / 44

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Poulan Pro PR240 Owner'S Manual Download Page 36

36

REPAIR PARTS 

SNOW THROWER - MODEL  PR241  (96192008600)

CHASSIS / ENGINE / PULLEYS

NOTE:

  All component dimensions given in U.S. inches.     1 inch = 25.4 mm

IMPORTANT:

  Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY     PART 

NO.      NO. 

 

DESCRIPTION

1

2

2

3

4

4

05.04.002-B

1  

587 10 54-01   BELT COVER BLACK

2 

585 69 11-01   BOLT HEX WSH THDRL  

 

   1/4-20 

X 

1

3 

532 14 50-06   CABLE GUIDE

4 

532 42 30-62   PALNUT 1/4 IN 

Summary of Contents for PR240

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 587 00 05 27 Rev 2 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Never...

Page 4: ...1 CARRIAGE BOLT 5 16 18 x 5 8 585832001 1 LOCKNUT 1 4 20 585691401 1 SHOULDER BOLT 1 4 20 585832201 1 SPRING 184505 2 SHEAR BOLTS 1 4 20 x 1 3 4 585511801 2 LOCKNUTS 1 4 20 73800400 1 CABLE GUIDE 581...

Page 5: ...mounting holes Install carriage bolts that aresuppliedinthebagofpartsandtightenlowerhandle knobs securely 3 Install the additional carriage bolts and handle knobs that are supplied in the bag of parts...

Page 6: ...CKET 1 4 20 LOCKNUT CABLE EYELET 1 4 20 SHOULDER BOLT FIG 7 INSTALLDISCHARGECHUTE CHUTEROTATORHEAD See Fig 4 and 5 NOTE The multi wrench provided in your parts bag may be used to install the chute rot...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...en snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder f...

Page 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Page 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Page 11: ...FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom of tank filler...

Page 12: ...e primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Co...

Page 13: ...ou should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipm...

Page 14: ...ated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in c...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...f the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remove the auger belt from the engine pulley 4 Tip the back section down The...

Page 17: ...olding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Removepulleyboltandwasher enginepulley anddrive belt from engine 6 Remove the top bolt holding the swing plate to frame...

Page 18: ...use if first gear seems to slip or seems too slow adjustments may need to be made to the Speed Select and Drive Engagement cable tensions to shorten their lengths To adjust the Speed Select cable 1 A...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...eplace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fre...

Page 21: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 05 09 010 C 1 2 3 4 5X 5X 1 581 63 73 02...

Page 22: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 23: ...EL 3 586 71 52 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 585 51 18 01 BOLT SHEAR 1 4 20 7 873 80 04 00 NUT NYLOCK 1 4 20 8 585 69 1...

Page 24: ...OWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT 2 532 40 54 00 CLIP CLEANOUT TOOL 3 532 19 41 89 SCREW HEX WASHER 13 16 X 5 8 05 09 007 A 2...

Page 25: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 5 5 6 6 7 9 8 8 05 08 002 D 1 581 12 83 01 CABLE CONTROL DRIVE 2 587 42 87 01 CABL...

Page 26: ...nal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 003 D 1 581 68 03 01 CABLE ROTATOR AS...

Page 27: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 3 4 5 05 08 001 B 1 580 66 47 01 CABLE INTERLOCK 2 532 43 17 62 PIN GROOVED 3 812 00 00...

Page 28: ...hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 CONTROL PANEL DISCHARGE CHUTE 1 2 2 3 05 07 003 A 1 581 13 12 01 CONSOLE BASE MULTI CONTROL...

Page 29: ...CONTROL PANEL DISCHARGE CHUTE 1 1 2 3 3 3 4 4 4 5 5 5 6 7 05 08 005 C 1 581 12 39 02 LEVER CONTROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01...

Page 30: ...44 36 24 CHUTE WELDMENT 2 532 18 45 11 DEFLECTOR WELDMENT 3 532 42 03 25 DEFLECTOR SEAL 4 532 12 84 15 POP RIVET 5 532 43 03 24 CHUTE SNOW SHIELD 6 532 42 17 28 SHIELD STRAP RETAINER 7 586 96 15 01 C...

Page 31: ...nufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 05 06 001 E 1 581 12 36 04 UPPER HANDLE 2 532 19 19 38 HANDLE KNOB STD BL...

Page 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Page 33: ...ON BEARING ASM 4 872 11 0506 BOLT CARRIAGE 5 16 18 X 75 GR5 5 581 09 0901 HUB RUBBER WHEEL 6 581 09 1002 RUBBER WHEEL PLATE 7 812 00 0022 E RING 8 581 12 1901 SHAFT 7 TOOTH REDUCTION 9 580 75 6101 RET...

Page 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 5 5 6 6 7 8 05 03 001 A 1 532 44 49 49 WASHER 1 00 2 581 12 23 01 HEX BUSHING...

Page 35: ...O NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 05 01 002 A 1 583 94 05 02 SMALL MOUNTING PLATE 1 2 2 2 2 3 4 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 8 8 05 01 001 C 580 42 60 05 COMPLETE LCT ENGINE PW2HK186501...

Page 36: ...MPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 4 05...

Page 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR5 5 581 33 82 03 IDLER ARM DRIVE WELDMENT 6 873 80 05 00 NUT NYLOCK 5 16 18 7 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 8...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...51 18 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 532 42 91 12 WRENCH 4 585 83 22 01 BOLT SHOULDER 5 585 69 14 01 NUT HEX FL 1 4 20 CTR 6 585 69 10 01 NUT NYLOCK 3 8 16 7 587 35 90 01 BOL...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 19 96 83 DECAL DANGER 3 532 19 96 82 DECAL DANGER...

Page 42: ...2 43 65 67 CYLINDER 208CC GEN LL SNOW 5 532 42 05 82 PISTON ROD ASSEMBLY 208CC 6 532 42 05 83 CONNECTING ROD ASSEMBLY 208CC 7 532 42 05 84 CAMSHAFT MCR 208CC 8 532 42 92 35 FLYWHEEL ELECTRIC START 2 C...

Page 43: ...532 42 09 61 SMALL BLACK OIL DIPSTICK PLASTIC 38 532 42 96 91 ROCKER ARM KIT 208CC INCL GASKET 39 532 42 92 24 CHOKE CONTROL KNOB GEN II RED 40 532 42 95 98 NON REMOVABLE PLASTIC PLUG 136 208 254CC 4...

Page 44: ...ommercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance w...

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