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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 

use on sidewalks, driveways and other 

ground level surfaces.  Caution should 

be exercised while using on sloping 

surfaces.  Do not use snow thrower on 

surfaces above ground level such as 

roofs of residences, garages, porch es 

or other such structures or buildings.

WARNING: Snow throwers have ex-

 posed rotating parts, which can cause 

severe injury from contact, or from ma-

terial thrown from the discharge chute.  

Keep the area of operation clear of all 

persons, small children and pets at all 

times including startup.

WARNING: Always disconnect spark 

plug wire and place it where it can not 

con tact plug in order to pre vent ac ci-

 den tal start ing when setting up, trans-

 port ing, ad just ing or making re pairs.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine 

parts become extremely hot during 

operation and remain hot after engine 

has stopped. To avoid severe burns on 

contact, stay away from these areas.

WARNING: Engine exhaust, some of 

its con stit u ents, and certain vehicle 

com po nents contain or emit chem i-

cals known to the State of Cal i for nia 

to cause can cer and birth defects or 

oth er re pro duc tive harm.

(f)  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refueling 

is complete. Do not use a nozzle lock-open device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

6.  Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.  Never attempt to make any adjustments while the 

engine (motor) is running (except when specifically 

recommended by manufacturer).

8.  Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 

protect eyes from foreign objects that may be thrown 

from the machine.

9.  Use ear protectors to avoid damage to hearing.

Operation

1.  Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.   Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 

hazards or traffic.

3.  After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 

cord on electric motors, thoroughly inspect the snow 

thrower for any damage, and repair the damage before 

restarting and operating the snow thrower.

4.  If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 

Vibration is generally a warning of trouble.

5.  Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 

housing or discharge chute, and when making any 

repairs, adjustments or inspections.

Training

1.  Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 

unit. Be thoroughly familiar with the controls and the 

proper use of the equipment. Know how to stop the 

unit and disengage the controls quickly.

2.  Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 

instruction.

3.  Keep the area of operation clear of all persons, par-

ticularly small children.

4.  Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.  Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 

wires, and other foreign objects.

2.  Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.  Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fitting clothing that can 

get caught in moving parts. Wear footwear that will 

improve footing on slippery surfaces.

4.  Handle fuel with care; it is highly flammable

(a)  Use an approved fuel container.
(b)  Never add fuel to a running engine or hot engine.
(c)  Fill fuel tank outdoors with extreme care. Never fill 

fuel tank indoors.

(d)  Never fill containers inside a vehicle or on a truck 

or trailer bed with a plastic liner. Always place 

containers on the ground, away from your vehicle, 

before filling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment 

on a trailer with a portable container, rather than 

from a gasoline dispenser nozzle.

Summary of Contents for PR240

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 587 00 05 27 Rev 2 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Never...

Page 4: ...1 CARRIAGE BOLT 5 16 18 x 5 8 585832001 1 LOCKNUT 1 4 20 585691401 1 SHOULDER BOLT 1 4 20 585832201 1 SPRING 184505 2 SHEAR BOLTS 1 4 20 x 1 3 4 585511801 2 LOCKNUTS 1 4 20 73800400 1 CABLE GUIDE 581...

Page 5: ...mounting holes Install carriage bolts that aresuppliedinthebagofpartsandtightenlowerhandle knobs securely 3 Install the additional carriage bolts and handle knobs that are supplied in the bag of parts...

Page 6: ...CKET 1 4 20 LOCKNUT CABLE EYELET 1 4 20 SHOULDER BOLT FIG 7 INSTALLDISCHARGECHUTE CHUTEROTATORHEAD See Fig 4 and 5 NOTE The multi wrench provided in your parts bag may be used to install the chute rot...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...en snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder f...

Page 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Page 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Page 11: ...FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom of tank filler...

Page 12: ...e primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Co...

Page 13: ...ou should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipm...

Page 14: ...ated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in c...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...f the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remove the auger belt from the engine pulley 4 Tip the back section down The...

Page 17: ...olding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Removepulleyboltandwasher enginepulley anddrive belt from engine 6 Remove the top bolt holding the swing plate to frame...

Page 18: ...use if first gear seems to slip or seems too slow adjustments may need to be made to the Speed Select and Drive Engagement cable tensions to shorten their lengths To adjust the Speed Select cable 1 A...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...eplace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fre...

Page 21: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 05 09 010 C 1 2 3 4 5X 5X 1 581 63 73 02...

Page 22: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 23: ...EL 3 586 71 52 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 585 51 18 01 BOLT SHEAR 1 4 20 7 873 80 04 00 NUT NYLOCK 1 4 20 8 585 69 1...

Page 24: ...OWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT 2 532 40 54 00 CLIP CLEANOUT TOOL 3 532 19 41 89 SCREW HEX WASHER 13 16 X 5 8 05 09 007 A 2...

Page 25: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 5 5 6 6 7 9 8 8 05 08 002 D 1 581 12 83 01 CABLE CONTROL DRIVE 2 587 42 87 01 CABL...

Page 26: ...nal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 003 D 1 581 68 03 01 CABLE ROTATOR AS...

Page 27: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 3 4 5 05 08 001 B 1 580 66 47 01 CABLE INTERLOCK 2 532 43 17 62 PIN GROOVED 3 812 00 00...

Page 28: ...hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 CONTROL PANEL DISCHARGE CHUTE 1 2 2 3 05 07 003 A 1 581 13 12 01 CONSOLE BASE MULTI CONTROL...

Page 29: ...CONTROL PANEL DISCHARGE CHUTE 1 1 2 3 3 3 4 4 4 5 5 5 6 7 05 08 005 C 1 581 12 39 02 LEVER CONTROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01...

Page 30: ...44 36 24 CHUTE WELDMENT 2 532 18 45 11 DEFLECTOR WELDMENT 3 532 42 03 25 DEFLECTOR SEAL 4 532 12 84 15 POP RIVET 5 532 43 03 24 CHUTE SNOW SHIELD 6 532 42 17 28 SHIELD STRAP RETAINER 7 586 96 15 01 C...

Page 31: ...nufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 05 06 001 E 1 581 12 36 04 UPPER HANDLE 2 532 19 19 38 HANDLE KNOB STD BL...

Page 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Page 33: ...ON BEARING ASM 4 872 11 0506 BOLT CARRIAGE 5 16 18 X 75 GR5 5 581 09 0901 HUB RUBBER WHEEL 6 581 09 1002 RUBBER WHEEL PLATE 7 812 00 0022 E RING 8 581 12 1901 SHAFT 7 TOOTH REDUCTION 9 580 75 6101 RET...

Page 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 5 5 6 6 7 8 05 03 001 A 1 532 44 49 49 WASHER 1 00 2 581 12 23 01 HEX BUSHING...

Page 35: ...O NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 05 01 002 A 1 583 94 05 02 SMALL MOUNTING PLATE 1 2 2 2 2 3 4 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 8 8 05 01 001 C 580 42 60 05 COMPLETE LCT ENGINE PW2HK186501...

Page 36: ...MPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 4 05...

Page 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR5 5 581 33 82 03 IDLER ARM DRIVE WELDMENT 6 873 80 05 00 NUT NYLOCK 5 16 18 7 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 8...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...51 18 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 532 42 91 12 WRENCH 4 585 83 22 01 BOLT SHOULDER 5 585 69 14 01 NUT HEX FL 1 4 20 CTR 6 585 69 10 01 NUT NYLOCK 3 8 16 7 587 35 90 01 BOL...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 19 96 83 DECAL DANGER 3 532 19 96 82 DECAL DANGER...

Page 42: ...2 43 65 67 CYLINDER 208CC GEN LL SNOW 5 532 42 05 82 PISTON ROD ASSEMBLY 208CC 6 532 42 05 83 CONNECTING ROD ASSEMBLY 208CC 7 532 42 05 84 CAMSHAFT MCR 208CC 8 532 42 92 35 FLYWHEEL ELECTRIC START 2 C...

Page 43: ...532 42 09 61 SMALL BLACK OIL DIPSTICK PLASTIC 38 532 42 96 91 ROCKER ARM KIT 208CC INCL GASKET 39 532 42 92 24 CHOKE CONTROL KNOB GEN II RED 40 532 42 95 98 NON REMOVABLE PLASTIC PLUG 136 208 254CC 4...

Page 44: ...ommercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance w...

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