Poulan Pro PP1150ES Owner'S Manual Download Page 3

3

CONGRATULATIONS

 on your purchase of a new snow 

thrower.  It has been designed, engineered and man u fac -

tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily 

remedy, please contact your nearest authorized service 

center.  We have competent, well-trained tech ni cians and 

the proper tools to service or repair this unit.
Please read and retain this manual.  The instructions will 

enable you to assemble and maintain your snow thrower 

prop er ly.  Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE:  _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND 

ON A DECAL ATTACHED TO THE REAR OF THE SNOW 

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND 

DATE OF PURCHASE AND KEEP IN A SAFE PLACE 

FOR FUTURE REFERENCE.     

CUSTOMER RESPONSIBILITIES

•  Read and observe the safety rules.
•  Follow a regular schedule in maintaining, caring for 

and using your snow thrower.

• 

Follow the instructions under “Maintenance” and “Stor-

 age” sec tions of this own er’s manual.

6.  When cleaning, repairing or inspecting the snow thrower, 

stop the engine and make certain the collector/impel-

ler and all moving parts have stopped. Disconnect 

the spark plug wire and keep the wire away from the 

plug to prevent someone from accidentally starting the 

engine.

7.  Do not run the engine indoors, except when starting 

the engine and for transporting the snow thrower in or 

out of the building. Open the outside doors; exhaust 

fumes are dangerous.

8.  Exercise extreme caution when operating on slopes.
9.  Never operate the snow thrower without proper guards, 

and other safety protective devices in place and work-

ing.

10. Never direct the discharge toward people or areas 

where property damage can occur.  Keep children and 

others away.

11. Do not overload the machine capacity by attempting 

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds 

on slippery surfaces. Look behind and use care when 

operating in reverse.

13.  Disengage power to the collector/impeller when snow 

thrower is transported or not in use.

14. Use only attachments and accessories approved by 

the manufacturer of the snow thrower (such as wheel 

weights, counterweights, or cabs).

15.  Never operate the snow thrower without good visibility 

or light. Always be sure of your footing, and keep a firm 

hold on the handles. Walk; never run.

16.  Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge 

chute is the most common cause of injury associated with 

snow throwers. Never use your hand to clean out the dis-

charge chute.  To clear the chute:
1.  SHUT THE ENGINE OFF!
2.  Wait 10 seconds to be sure the impeller blades have  

stopped rotating.

3.  Always use a clean-out tool, not your hands.

Maintenance and Storage

1.  Check shear bolts and other bolts at frequent intervals 

for proper tightness to be sure the equipment is in safe 

working condition.

2.  Never store the machine with fuel in the fuel tank 

inside a building where ignition sources are present 

such as hot water heaters, space heaters, or clothes 

dryers. Allow the engine to cool before storing in any 

enclosure.

3.  Always refer to operator’s manual for important details 

if the snow thrower is to be stored for an extended 

period.

4.  Maintain or replace safety and instruction labels, as  

necessary.

5.  Run the machine a few minutes after throwing snow 

to prevent freeze-up of the collector/impeller.

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND AD JUST MENTS ........................... 16-18

STORAGE ................................................................... 19

TROU BLE SHOOT ING ................................................ 20

REPAIR PARTS ..................................................... 21-39

WARRANTY ............................................... BACK PAGE

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 4-7

OPERATION ............................................................ 8-13

MAINTENANCE ..................................................... 14-15

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity

  3.0 Quarts (2,84 Liters)

and Type:

 

Unleaded Regular only

Oil Type

  

SAE 5W-30 or 10W-30

 

(API SG–SL):

 

Synthetic SAE 5W-30

Oil Capacity:

 

28 Ounces (0,83 Liters)

Spark Plug:

 Champion 

QC12YC

Gap:

 

0.030" (0,762 mm)

Summary of Contents for PP1150ES

Page 1: ...Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 585 22 90 26 Gasoline containing up to 10 ethanol E10 is a...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only a...

Page 4: ...ssist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All par...

Page 5: ...EED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PL...

Page 6: ...Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTEN...

Page 7: ...ute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for start...

Page 10: ...the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitfo...

Page 11: ...er located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SP...

Page 12: ...ig 19 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that...

Page 13: ...lug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts I...

Page 14: ...trolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when perform...

Page 15: ...oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whic...

Page 16: ...Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTI...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...eters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is fa...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...ranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1 2 3 5x 4 5x 01 07 002 A 1 532 43 93 03 AUGER HOUSING 27 2 532 40 77 27 SCRAPER BAR 3 872 27 05...

Page 22: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 2 EXPLODED 01 07...

Page 23: ...0 TOOL CLIP 9 873 80 04 00 NUT 1 4 20 10 874 78 04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 18 03 55 CARRIAGE BOLT 14 532 19 41 89 SCREW 13 16 X 625...

Page 24: ...nt parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 42 04 78 AUGER BEARING...

Page 25: ...DEFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 54 10 08 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETA...

Page 26: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 017 A 1 2 2 3 4 5 6 7 01 09 010 C 1 532 42 82 72 LEVER CABLE ROTATOR ASSEMBLY 2 817 54 10 08 SCREW 10 24 X 625 3 532 42 06 78...

Page 27: ...5 6 6 7 7 9 9 8 8 8 01 08 005 B 1 532 42 10 69 PLOW HANDLE LH 2 532 42 10 70 PLOW HANDLE RH 3 532 42 91 48 PANEL BRACKET LH 4 532 42 91 49 PANEL BRACKET RH 5 532 41 45 15 HEATED HANDLE GRIP 6 874 78...

Page 28: ...rranty KEY PART NO NO DESCRIPTION 10 1 2 3 4 5 5 6 7 9 8 01 12 013 B 1 584 80 87 01 ROD IMPELLER CONTROL 2 584 80 88 01 ROD TRACTION CONTROL 3 532 18 04 45 SHIFTER ROD TOP 4 532 18 77 16 SHIFTER ROD B...

Page 29: ...0 11 11 11 11 1 2 3 4 5 6 7 9 8 12 12 12 12 13 13 13 13 14 01 08 021 A 1 585 19 88 02 CONTROL PANEL 2 581 77 98 01 LH CONTROL LEVER 3 581 77 97 01 RH CONTROL LEVER 4 584 80 90 01 INTERLOCK CONTROL ROD...

Page 30: ...NO DESCRIPTION 1 2 3 4 5 6 01 08 007 D 1 532 41 62 88 INTERLOCK SPRING 2 532 44 52 91 INTERLOCK CAM 3 532 44 32 15 TORSION SPRING 4 532 16 96 75 RETAINER 5 817 06 04 10 SCREW 1 4 20 X 625 6 532 42 18...

Page 31: ...snow thrower and void your warranty 1b 1b 1a 2 3 3 4 4 5 6 6 7 7 9 9 8 01 03 002 C KEY PART NO NO DESCRIPTION 1 532 40 49 23 AXLE ASSEMBLY assy of 1a 1b 1a 532 40 43 07 AXLE SHAFT 1b 532 18 42 06 ROLL...

Page 32: ...pment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 13 14 15 15 16 17 18 19 20 21 22 23...

Page 33: ...NER 19 581 42 25 01 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETAINER 22 532 40 28 78 RETURN SPRING 23 532 75 11 53 NUT 5 16 18 24 532 40 89 81 BEARING 25 873 93 05 00 NUT 5 16 18 26 532...

Page 34: ...and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP1150ES 96198006202 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A B S ENGINE 15C114 2465 F...

Page 35: ...532 42 65 89 NUT 5 16 18 6 874 78 05 24 CAPSCREW 5 16 18 X 1 50 7 585 28 49 01 IDLER BRACKET 8 817 00 05 10 SCREW 5 16 18 HEX 9 532 42 42 97 SHOULDER BOLT 5 16 18 X 500 10 532 75 11 53 NUT 5 16 18 TO...

Page 36: ...64 50 01 WHEEL DRIVER 5 532 18 24 66 RETAINING RING 6 532 18 76 22 WHEEL LOBE 7 581 64 49 01 CLUTCH SLIDE 8 532 17 91 39 SPRING 9 532 18 92 82 SQUARE KEY 10 581 64 51 01 AXLE LOBE 11 532 44 49 49 THR...

Page 37: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 38: ...1 532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 872 25 05 05 CARRIAGE BOLT...

Page 39: ...snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 2 532 18 10 33 DECAL CONSOLE INSTRUCTION E F 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DECAL DANGER 5 581 43 01 01 DECAL CON...

Page 40: ...commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordanc...

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