Poulan Pro PP1150ES Owner'S Manual Download Page 15

15

MAINTENANCE

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po-

 nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure 

to install wheel pin and retainer pin into proper hole 

in wheel axle (See “TO REMOVE WHEELS” in the 

Service and Adjustments section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine 

and after each five (5) hours of continuous use. Tighten oil 

fill cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-

 ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).

Summary of Contents for PP1150ES

Page 1: ...Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 585 22 90 26 Gasoline containing up to 10 ethanol E10 is a...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only a...

Page 4: ...ssist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All par...

Page 5: ...EED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PL...

Page 6: ...Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTEN...

Page 7: ...ute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for start...

Page 10: ...the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitfo...

Page 11: ...er located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SP...

Page 12: ...ig 19 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that...

Page 13: ...lug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts I...

Page 14: ...trolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when perform...

Page 15: ...oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whic...

Page 16: ...Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTI...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...eters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is fa...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...ranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1 2 3 5x 4 5x 01 07 002 A 1 532 43 93 03 AUGER HOUSING 27 2 532 40 77 27 SCRAPER BAR 3 872 27 05...

Page 22: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 2 EXPLODED 01 07...

Page 23: ...0 TOOL CLIP 9 873 80 04 00 NUT 1 4 20 10 874 78 04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 18 03 55 CARRIAGE BOLT 14 532 19 41 89 SCREW 13 16 X 625...

Page 24: ...nt parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 42 04 78 AUGER BEARING...

Page 25: ...DEFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 54 10 08 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETA...

Page 26: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 017 A 1 2 2 3 4 5 6 7 01 09 010 C 1 532 42 82 72 LEVER CABLE ROTATOR ASSEMBLY 2 817 54 10 08 SCREW 10 24 X 625 3 532 42 06 78...

Page 27: ...5 6 6 7 7 9 9 8 8 8 01 08 005 B 1 532 42 10 69 PLOW HANDLE LH 2 532 42 10 70 PLOW HANDLE RH 3 532 42 91 48 PANEL BRACKET LH 4 532 42 91 49 PANEL BRACKET RH 5 532 41 45 15 HEATED HANDLE GRIP 6 874 78...

Page 28: ...rranty KEY PART NO NO DESCRIPTION 10 1 2 3 4 5 5 6 7 9 8 01 12 013 B 1 584 80 87 01 ROD IMPELLER CONTROL 2 584 80 88 01 ROD TRACTION CONTROL 3 532 18 04 45 SHIFTER ROD TOP 4 532 18 77 16 SHIFTER ROD B...

Page 29: ...0 11 11 11 11 1 2 3 4 5 6 7 9 8 12 12 12 12 13 13 13 13 14 01 08 021 A 1 585 19 88 02 CONTROL PANEL 2 581 77 98 01 LH CONTROL LEVER 3 581 77 97 01 RH CONTROL LEVER 4 584 80 90 01 INTERLOCK CONTROL ROD...

Page 30: ...NO DESCRIPTION 1 2 3 4 5 6 01 08 007 D 1 532 41 62 88 INTERLOCK SPRING 2 532 44 52 91 INTERLOCK CAM 3 532 44 32 15 TORSION SPRING 4 532 16 96 75 RETAINER 5 817 06 04 10 SCREW 1 4 20 X 625 6 532 42 18...

Page 31: ...snow thrower and void your warranty 1b 1b 1a 2 3 3 4 4 5 6 6 7 7 9 9 8 01 03 002 C KEY PART NO NO DESCRIPTION 1 532 40 49 23 AXLE ASSEMBLY assy of 1a 1b 1a 532 40 43 07 AXLE SHAFT 1b 532 18 42 06 ROLL...

Page 32: ...pment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 13 14 15 15 16 17 18 19 20 21 22 23...

Page 33: ...NER 19 581 42 25 01 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETAINER 22 532 40 28 78 RETURN SPRING 23 532 75 11 53 NUT 5 16 18 24 532 40 89 81 BEARING 25 873 93 05 00 NUT 5 16 18 26 532...

Page 34: ...and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP1150ES 96198006202 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A B S ENGINE 15C114 2465 F...

Page 35: ...532 42 65 89 NUT 5 16 18 6 874 78 05 24 CAPSCREW 5 16 18 X 1 50 7 585 28 49 01 IDLER BRACKET 8 817 00 05 10 SCREW 5 16 18 HEX 9 532 42 42 97 SHOULDER BOLT 5 16 18 X 500 10 532 75 11 53 NUT 5 16 18 TO...

Page 36: ...64 50 01 WHEEL DRIVER 5 532 18 24 66 RETAINING RING 6 532 18 76 22 WHEEL LOBE 7 581 64 49 01 CLUTCH SLIDE 8 532 17 91 39 SPRING 9 532 18 92 82 SQUARE KEY 10 581 64 51 01 AXLE LOBE 11 532 44 49 49 THR...

Page 37: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 38: ...1 532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 872 25 05 05 CARRIAGE BOLT...

Page 39: ...snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 2 532 18 10 33 DECAL CONSOLE INSTRUCTION E F 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DECAL DANGER 5 581 43 01 01 DECAL CON...

Page 40: ...commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordanc...

Reviews: