Poulan Pro PP1150ES Owner'S Manual Download Page 2

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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 

use on sidewalks, driveways and other 

ground level surfaces.  Caution should 

be exercised while using on sloping sur-

faces.  Do not use snow thrower on 

surfaces above ground level such as 

roofs of residences, garages, porch es 

or other such structures or buildings.

WARNING: Snow throwers have ex-

 posed rotating parts, which can cause 

severe injury from contact, or from ma-

terial thrown from the discharge chute.  

Keep the area of operation clear of all 

persons, small children and pets at all 

times including startup.

WARNING: Always remove safety igni-

tion key and disconnect spark plug wire 

and place it where it can not con tact 

plug in order to pre vent ac ci den tal 

start ing when setting up, trans port ing, 

ad just ing or making re pairs.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine 

parts become extremely hot during 

operation and remain hot after engine 

has stopped. To avoid severe burns on 

contact, stay away from these areas.

WARNING: Engine exhaust, some of 

its con stit u ents, and certain vehicle 

com po nents contain or emit chem i-

cals known to the State of Cal i for nia 

to cause can cer and birth defects or 

oth er re pro duc tive harm.

(f)  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refuel-

ing is complete. Do not use a nozzle lock-open 

device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

6.  Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.  Never attempt to make any adjustments while the 

engine (motor) is running (except when specifically 

recommended by manufacturer).

8.  Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 

protect eyes from foreign objects that may be thrown 

from the machine.

Operation

1.  Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.   Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 

hazards or traffic.

3.  After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 

cord on electric motors, thoroughly inspect the snow 

thrower for any damage, and repair the damage before 

restarting and operating the snow thrower.

4.  If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 

Vibration is generally a warning of trouble.

5.  Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 

housing or discharge chute, and when making any 

repairs, adjustments or inspections.

Training

1.  Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 

unit. Be thoroughly familiar with the controls and the 

proper use of the equipment. Know how to stop the 

unit and disengage the controls quickly.

2.  Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 

instruction.

3.  Keep the area of operation clear of all persons, par-

ticularly small children.

4.  Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.  Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 

wires, and other foreign objects.

2.  Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.  Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fitting clothing that can 

get caught in moving parts. Wear footwear that will 

improve footing on slippery surfaces.

4.  Handle fuel with care; it is highly flammable

(a)  Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-

gine.

(c)  Fill fuel tank outdoors with extreme care. Never fill 

fuel tank indoors.

(d)  Never fill containers inside a vehicle or on a truck 

or trailer bed with a plastic liner. Always place 

containers on the ground, away from your vehicle, 

before filling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment 

on a trailer with a portable container, rather than 

from a gasoline dispenser nozzle.

Summary of Contents for PP1150ES

Page 1: ...Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 585 22 90 26 Gasoline containing up to 10 ethanol E10 is a...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only a...

Page 4: ...ssist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All par...

Page 5: ...EED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PL...

Page 6: ...Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTEN...

Page 7: ...ute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for start...

Page 10: ...the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitfo...

Page 11: ...er located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SP...

Page 12: ...ig 19 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that...

Page 13: ...lug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts I...

Page 14: ...trolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when perform...

Page 15: ...oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whic...

Page 16: ...Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTI...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...eters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is fa...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...ranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1 2 3 5x 4 5x 01 07 002 A 1 532 43 93 03 AUGER HOUSING 27 2 532 40 77 27 SCRAPER BAR 3 872 27 05...

Page 22: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 2 EXPLODED 01 07...

Page 23: ...0 TOOL CLIP 9 873 80 04 00 NUT 1 4 20 10 874 78 04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 18 03 55 CARRIAGE BOLT 14 532 19 41 89 SCREW 13 16 X 625...

Page 24: ...nt parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 42 04 78 AUGER BEARING...

Page 25: ...DEFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 54 10 08 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETA...

Page 26: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 017 A 1 2 2 3 4 5 6 7 01 09 010 C 1 532 42 82 72 LEVER CABLE ROTATOR ASSEMBLY 2 817 54 10 08 SCREW 10 24 X 625 3 532 42 06 78...

Page 27: ...5 6 6 7 7 9 9 8 8 8 01 08 005 B 1 532 42 10 69 PLOW HANDLE LH 2 532 42 10 70 PLOW HANDLE RH 3 532 42 91 48 PANEL BRACKET LH 4 532 42 91 49 PANEL BRACKET RH 5 532 41 45 15 HEATED HANDLE GRIP 6 874 78...

Page 28: ...rranty KEY PART NO NO DESCRIPTION 10 1 2 3 4 5 5 6 7 9 8 01 12 013 B 1 584 80 87 01 ROD IMPELLER CONTROL 2 584 80 88 01 ROD TRACTION CONTROL 3 532 18 04 45 SHIFTER ROD TOP 4 532 18 77 16 SHIFTER ROD B...

Page 29: ...0 11 11 11 11 1 2 3 4 5 6 7 9 8 12 12 12 12 13 13 13 13 14 01 08 021 A 1 585 19 88 02 CONTROL PANEL 2 581 77 98 01 LH CONTROL LEVER 3 581 77 97 01 RH CONTROL LEVER 4 584 80 90 01 INTERLOCK CONTROL ROD...

Page 30: ...NO DESCRIPTION 1 2 3 4 5 6 01 08 007 D 1 532 41 62 88 INTERLOCK SPRING 2 532 44 52 91 INTERLOCK CAM 3 532 44 32 15 TORSION SPRING 4 532 16 96 75 RETAINER 5 817 06 04 10 SCREW 1 4 20 X 625 6 532 42 18...

Page 31: ...snow thrower and void your warranty 1b 1b 1a 2 3 3 4 4 5 6 6 7 7 9 9 8 01 03 002 C KEY PART NO NO DESCRIPTION 1 532 40 49 23 AXLE ASSEMBLY assy of 1a 1b 1a 532 40 43 07 AXLE SHAFT 1b 532 18 42 06 ROLL...

Page 32: ...pment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 13 14 15 15 16 17 18 19 20 21 22 23...

Page 33: ...NER 19 581 42 25 01 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETAINER 22 532 40 28 78 RETURN SPRING 23 532 75 11 53 NUT 5 16 18 24 532 40 89 81 BEARING 25 873 93 05 00 NUT 5 16 18 26 532...

Page 34: ...and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP1150ES 96198006202 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A B S ENGINE 15C114 2465 F...

Page 35: ...532 42 65 89 NUT 5 16 18 6 874 78 05 24 CAPSCREW 5 16 18 X 1 50 7 585 28 49 01 IDLER BRACKET 8 817 00 05 10 SCREW 5 16 18 HEX 9 532 42 42 97 SHOULDER BOLT 5 16 18 X 500 10 532 75 11 53 NUT 5 16 18 TO...

Page 36: ...64 50 01 WHEEL DRIVER 5 532 18 24 66 RETAINING RING 6 532 18 76 22 WHEEL LOBE 7 581 64 49 01 CLUTCH SLIDE 8 532 17 91 39 SPRING 9 532 18 92 82 SQUARE KEY 10 581 64 51 01 AXLE LOBE 11 532 44 49 49 THR...

Page 37: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 38: ...1 532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 872 25 05 05 CARRIAGE BOLT...

Page 39: ...snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 2 532 18 10 33 DECAL CONSOLE INSTRUCTION E F 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DECAL DANGER 5 581 43 01 01 DECAL CON...

Page 40: ...commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordanc...

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