Poulan Pro COGT22H48A Owner'S Manual Download Page 26

26

00751

.012"

Brake 
Plate

Slot (3)

Nylon Locknut (3)

Clutch Plate

Rotor

TO ADJUST ATTACHMENT CLUTCH  

The electric clutch should provide years 
of service.  The clutch has a built-in brake 
that stops the pulley within 5 sec onds.  
Eventually, the internal brake will wear 
which may cause the mower blades to not 
engage, or, to not stop as required.  Ad-
justments should be made by a qualifi ed 
service center.
1.   Make sure attachment clutch and igni-

tion switches are in “OFF” po si tion.

2.   Adjust the three nylon locknuts until 

space between clutch plate and ro tor 
measures .012" at all three slot loca-
tions cut in the side of brake plate.

NOTE:  

After installing a new electric 

clutch, run tractor at full throttle and 
engage and disengage electric clutch 10 
cycles to wear in clutch plate.

TO REPLACE MOTION DRIVE BELT 

Park the tractor on level surface.  En gage 
parking brake.  For ease of service there is 
a belt installation guide decal on bottom of 
left footrest.
1.   Remove mower (See “TO REMOVE 

MOWER” in this section of this man-
 u al.)

BELT REMOVAL -
2.   Create slack in belt by removing 

retainer spring from drive belt ten sion 
handle.

3.   Remove belt from all idler pulleys, 

transaxle pulley and then from en gine 
pulley.

TO CHECK AND ADJUST BRAKE 

If tractor requires more than fi ve (5) feet to 
stop at highest speed in high est gear on a 
level, dry concrete or paved surface, then 
brake must be checked and ad just ed.

TO CHECK BRAKE
1.   Park tractor on a level, dry concrete or 

paved surface, depress clutch/brake 
pedal all the way down and engage 
parking brake.

2.   Disengage transmission by placing 

freewheel control in “transmission dis-
engaged” position. Pull freewheel con-
trol out and into the slot and release so 
it is held in the disengaged position.

The rear wheels must lock and skid when 
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake 
needs to be adjusted or the pads need to 
be replaced.

TO ADJUST BRAKE
Contact a qualifi ed service center.

02515

L.H. 
Mandrel

Idler
Pulley

Center 
Mandrel

Spring

Secondary 
Idler Arm

Secondary 
Spring Arm

R.H. 
Mandrel

Mower Blade 
(Secondary)
Drive Belt

13. Carefully roll belt over L.H. mandrel 

pulley.  Make sure belt is in all grooves 
properly.

REINSTALL MOWER DRIVE BELT
(Refer to “TO REMOVE MOWER DRIVE 
BELT” illustration in this section of 
manual).
14. Install belt into upper groove of R.H. 

mandrel pulley and around both idlers. 

Pull belt to front of mower to remove 
slack.

15. Reinstall mandrel covers and securely 

tighten all screws.

16. Carefully check belt routing making 

sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See “TO 

INSTALL MOWER” in this section of 
manual).

Summary of Contents for COGT22H48A

Page 1: ...r Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 191491 Rev 1 03 11 04 RD PRINTED IN U S A Assembly Operation Maintenance Service...

Page 2: ...e during the first ninety 90 days of ownership After ninety 90 days we will exchange the Bat tery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale...

Page 3: ...machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Cle...

Page 4: ...children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or...

Page 5: ...ine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for hole...

Page 6: ...nstructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in main...

Page 7: ...32 x 1 3 16 x 12 Gauge Keys 2 Keys Slope Sheet 1 Oil Drain Tube For Future Use 1 Locknut 1 2 20 4 Washers 3 8 x 3 4 x 14 Ga 4 Wheels 4 Adjusting Bar 4 Retainer Springs double loop 4 Clevis Pins 4 Loc...

Page 8: ...o raised position NOTE If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Ma...

Page 9: ...derstand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be...

Page 10: ...s shown 9 Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs between the plat...

Page 11: ...tight ened securely All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutti...

Page 12: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a h...

Page 13: ...starting and stopping the engine ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever whe...

Page 14: ...or is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress...

Page 15: ...ke IMPORTANT The motion control lever returns to neutral N position when the brake pedal is depressed To restart movement slowly release parking brake and brake pedal Slowly move motion control lever...

Page 16: ...ng CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separa tion and formation of acids during storage Acidic gas can damage the fuel system...

Page 17: ...ld be warmed up as follows 1 Be sure the tractor is on level ground PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and per...

Page 18: ...h the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when m...

Page 19: ...w1 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tra...

Page 20: ...ever op erate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to al low ac...

Page 21: ...fins for dirt grass clip pings and other materials To prevent damage to seals do not use com pressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at...

Page 22: ...ractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower 02791 Drain Tube Oil Drain Valve To Open To Close 4 After oil has drained completely close the drain...

Page 23: ...is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Swing anti sway bar to left side of mower deck 2 Slide mower under tractor with deflec tor...

Page 24: ...UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position Measure height from bot...

Page 25: ...over Primary Idler Arm R H Mandrel Idler Pulleys Electric Clutch Pulley TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1 Park tractor on a level surface Engage parking brake 2 Lower mower to its...

Page 26: ...T BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE 1 Park tracto...

Page 27: ...and reassemble Replace and tighten hub bolts securely NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also...

Page 28: ...ctrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash 02141 Hood Headlight Wire Connector TO RE...

Page 29: ...forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to s...

Page 30: ...etor in Service and Adjustments section 8 Engine valves out of 8 Contact our authorized adjustment service center department Engine will not 1 Brake pedal not depressed 1 Depress brake pedal turn over...

Page 31: ...mandrel 2 Contact our authorized service center department 3 Loose damaged part s 3 Tighten loose part s Replace damaged parts Engine continues 1 Faulty operator safety 1 Check wiring switches and to...

Page 32: ...itch is OFF 1 Turn switch ON working 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s if so equipped 3 Faulty light switch 3 Check replace light switch 4 Loose or damaged wiring 4 Check wiring...

Page 33: ...ever across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page al...

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