Poulan Pro 428861 Owner'S Manual Download Page 33

33

REPAIR PARTS

 

SNOW THROWER - MODEL  

XT11530ES

  (96192003500)

DRIVE

NOTE:

  All component dimensions given in U.S. inches.     1 inch = 25.4 mm

IMPORTANT:

  Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY     PART 

NO.      NO. 

 

DESCRIPTION

KEY     PART 

NO.      NO. 

 

DESCRIPTION

1  

198875  

SPEED SELECTOR    

 

   ASSEMBLY

2  

17501010  

SCREW 10-24 X .625

3  

402685X505   END PLATE

4  

17490508  

SCREW 5/16-18 X .50

5  

57079    

WASHER

6  

405485  

CONTROL ARM

7  

198580  

CLEVIS PIN

8  

403097X004   SHIFTER PLATE

9  

402881  

SHOULDER BOLT

10  

403096X004   SHIFTER BRACKET

11  

191730  

NUT 1/4-20

12  

402856X004   CLUTCH PLATE

13  

416717X004   CLUTCH BRACKET

14  

187101  

SHIFTER LINK

15  

700279  

RETAINER

16  

427542  

CONTROL SHAFT

17  

402568  

CLUTCH ROD

18  

169675  

RETAINER

19  

401732  

SHIFTER YOKE

20  

402310  

PIVOT ROD

21  

12000036 

RETAINER

22  

402878  

RETURN SPRING

23  

751153  

NUT 5/16-18

24  

408981  

BEARING

25  

73930500  

NUT 5/16-18

26  

198176X479   RUBBER WHEEL PLATE

27  

179831  

RUBBER RING

28  

175344  

BEARING

29  

178613  

WHEEL HUB

30  

74760514  

SCREW 5/16-18-.875

31  

12000012  

RETAINER RING

32  

402187  

SPROCKET SHAFT

33  

401619  

CHAIN

34  

417234  

SPROCKET WELDMENT

35  

401984X479   SHIFTER BRACKET

36  

180135  

SPRING

37  

402652  

PLATE PIVOT ROD

38  

428288  

E-RING .375

39  

184471  

SHOULDER SCREW

40  

410877  

BOTTOM PAN

41  

413429X479   SPRING BRACKET

42  

402689  

DRIVE PLATE ASSEMBLY

43  

414557  

IDLER SPRING

44  

178828  

IDLER SPRING

45  

402504X008   PULLEY SHAFT

46  

401820  

DRIVE PLATE

47  

198791  

BEARING

48  

402393  

PULLEY HALF

49  

17541008  

SCREW 10-24 X .50

50  

402511  

SPACER BEARING

51  

418894X479   SWING PLATE

52  

132010  

NUT 3/8-16

53  

428867  

SCREW 5/16-18 X .750

Summary of Contents for 428861

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...t high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only...

Page 4: ...n assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the...

Page 5: ...to speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER...

Page 6: ...tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AU...

Page 7: ...remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 l...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke co...

Page 10: ...ting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have...

Page 11: ...s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Resta...

Page 12: ...anent damage may occur TO ADJUST SKID PLATES See Fig 17 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and a...

Page 13: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 14: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenan...

Page 15: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 16: ...replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark pl...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...nce to make any necessary adjustments TO REMOVE WHEELS See Fig 22 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...21 SERVICE NOTES...

Page 22: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3...

Page 23: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 N...

Page 24: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 420497X4...

Page 25: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420478 A...

Page 26: ...02 C 1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 17982...

Page 27: ...now thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR...

Page 28: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X479 LOOP HANDLE LH 2 41979...

Page 29: ...s Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3...

Page 30: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 41...

Page 31: ...rower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINE...

Page 32: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 33: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 34: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A KEY PART NO NO DESCRIPTION 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 35: ...be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003500 CHASSIS ENGINE PULLEYS 1 01 01...

Page 36: ...4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDER BOLT 5 16 18 X 500 10 427942 NUT 5 16 18 NYLOCK 11...

Page 37: ...01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 1...

Page 38: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 39: ...PTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDE...

Page 40: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUCTION 9 415475 DECAL S...

Page 41: ...41 SERVICE NOTES...

Page 42: ...42 SERVICE NOTES...

Page 43: ...43 SERVICE NOTES...

Page 44: ...his Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded...

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