Poulan Pro 428861 Owner'S Manual Download Page 2

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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 

use on sidewalks, driveways and other 

ground level surfaces.  Caution should 

be exercised while using on sloping sur-

faces.  Do not use snow thrower on 

surfaces above ground level such as 

roofs of residences, garages, porch es 

or other such structures or buildings.

WARNING: Snow throwers have ex-

 posed rotating parts, which can cause 

severe injury from contact, or from ma-

terial thrown from the discharge chute.  

Keep the area of operation clear of all 

persons, small children and pets at all 

times including startup.

WARNING: Always remove safety igni-

tion key and disconnect spark plug wire 

and place it where it can not con tact 

plug in order to pre vent ac ci den tal 

start ing when setting up, trans port ing, 

ad just ing or making re pairs.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine 

parts become extremely hot during 

operation and remain hot after engine 

has stopped. To avoid severe burns on 

contact, stay away from these areas.

WARNING: Engine exhaust, some of 

its con stit u ents, and certain vehicle 

com po nents contain or emit chem i-

cals known to the State of Cal i for nia 

to cause can cer and birth defects or 

oth er re pro duc tive harm.

(f)  Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refuel-

ing is complete. Do not use a nozzle lock-open 

device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

6.  Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.  Never attempt to make any adjustments while the 

engine (motor) is running (except when specifically 

recommended by manufacturer).

8.  Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 

protect eyes from foreign objects that may be thrown 

from the machine.

Operation

1.  Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.   Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 

hazards or traffic.

3.  After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 

cord on electric motors, thoroughly inspect the snow 

thrower for any damage, and repair the damage before 

restarting and operating the snow thrower.

4.  If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 

Vibration is generally a warning of trouble.

5.  Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 

housing or discharge chute, and when making any 

repairs, adjustments or inspections.

Training

1.  Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 

unit. Be thoroughly familiar with the controls and the 

proper use of the equipment. Know how to stop the 

unit and disengage the controls quickly.

2.  Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 

instruction.

3.  Keep the area of operation clear of all persons, par-

ticularly small children.

4.  Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.  Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 

wires, and other foreign objects.

2.  Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.  Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fitting clothing that can 

get caught in moving parts. Wear footwear that will 

improve footing on slippery surfaces.

4.  Handle fuel with care; it is highly flammable

(a)  Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-

gine.

(c)  Fill fuel tank outdoors with extreme care. Never fill 

fuel tank indoors.

(d)  Never fill containers inside a vehicle or on a truck 

or trailer bed with a plastic liner. Always place 

containers on the ground, away from your vehicle, 

before filling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 

If this is not possible, then refuel such equipment 

on a trailer with a portable container, rather than 

from a gasoline dispenser nozzle.

Summary of Contents for 428861

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...t high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only...

Page 4: ...n assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the...

Page 5: ...to speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER...

Page 6: ...tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AU...

Page 7: ...remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 l...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke co...

Page 10: ...ting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have...

Page 11: ...s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Resta...

Page 12: ...anent damage may occur TO ADJUST SKID PLATES See Fig 17 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and a...

Page 13: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 14: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenan...

Page 15: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 16: ...replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark pl...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...nce to make any necessary adjustments TO REMOVE WHEELS See Fig 22 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...21 SERVICE NOTES...

Page 22: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3...

Page 23: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 N...

Page 24: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 420497X4...

Page 25: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420478 A...

Page 26: ...02 C 1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 17982...

Page 27: ...now thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR...

Page 28: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X479 LOOP HANDLE LH 2 41979...

Page 29: ...s Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3...

Page 30: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 41...

Page 31: ...rower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINE...

Page 32: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 33: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 34: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A KEY PART NO NO DESCRIPTION 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 35: ...be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003500 CHASSIS ENGINE PULLEYS 1 01 01...

Page 36: ...4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDER BOLT 5 16 18 X 500 10 427942 NUT 5 16 18 NYLOCK 11...

Page 37: ...01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 1...

Page 38: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 39: ...PTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDE...

Page 40: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUCTION 9 415475 DECAL S...

Page 41: ...41 SERVICE NOTES...

Page 42: ...42 SERVICE NOTES...

Page 43: ...43 SERVICE NOTES...

Page 44: ...his Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded...

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