Poulan Pro 428861 Owner'S Manual Download Page 16

16

WARNING: To avoid serious injury, before performing any service or ad just ments:

1.  Be sure the on/off switch is in the OFF position.

2.  Remove safety ignition key.

3.  Make sure the augers and all mov ing parts have completely stopped.

4.  Disconnect spark plug wire from spark plug and place wire where it can not come in contact  

 with 

plug.

SERVICE AND ADJUSTMENTS

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 

in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge 

chute, is provided to direct discharging snow away from 

the operator. If the deflector becomes damaged, it should 

be re placed.

WARNING: To avoid serious injury, 

nev er operate your snow thrower with 

the deflector removed or damaged.

• 

To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op-

 er a tion section of this manual.

BELT COVER

SCREWS

FRAME

FIG. 20

TO REMOVE BELT COVER (See Fig. 20)

1.  Remove the two screws securing belt cover to frame.
2.  Remove belt cover.
• 

Replace belt cover by installing cover and screws and 

tighten securely.

SHEAR BOLTS (See Fig. 19)

AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger 

shaft with a spacer, shear bolt and hex nut. Should a foreign 

object or ice become lodged in the augers, the shear bolts 

are designed to break, preventing damage to any other 

com po nents. If one or both augers do not turn when auger 

control lever is engaged, check to see if one or both of the 

bolts have sheared. To replace the shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align hole in auger hub with hole in auger shaft and 

install a new 1/4-20 x 2" shear bolt.  Install 1/4-20 

lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 

equip ment shear bolts as sup plied with your 

snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) 

capscrew/shear bolts and hex nuts. Should a foreign object 

or ice become lodged in the impeller, the capscrews are 

de signed to break, preventing damage to any other com-

 po nents. If impeller does not turn when auger control lever 

is engaged, check to see if the capscrews have sheared. 

To replace the capscrew/shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

AUGER SHAFT

1/4-20 x 2

SHOULDER /

SHEAR BOLT

1/4-20 

LOCK NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8

CAPSCREW / 

SHEAR BOLT

1/4-20

LOCKNUT

IMPELLER HUB

AUGER 

HUB

AUGER HUB

FIG. 19

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 

bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original 

equip ment capscrew/shear bolts as sup plied 

with your snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

Summary of Contents for 428861

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...t high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only...

Page 4: ...n assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the...

Page 5: ...to speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER...

Page 6: ...tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT AUGER CONTROL LEVER AUGER CONTROL ROD AU...

Page 7: ...remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 l...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke co...

Page 10: ...ting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have...

Page 11: ...s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Resta...

Page 12: ...anent damage may occur TO ADJUST SKID PLATES See Fig 17 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and a...

Page 13: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 14: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenan...

Page 15: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 16: ...replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark pl...

Page 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 18: ...nce to make any necessary adjustments TO REMOVE WHEELS See Fig 22 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the...

Page 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...21 SERVICE NOTES...

Page 22: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2 3...

Page 23: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 N...

Page 24: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 420497X4...

Page 25: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 420478 A...

Page 26: ...02 C 1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 17982...

Page 27: ...now thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR...

Page 28: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X479 LOOP HANDLE LH 2 41979...

Page 29: ...s Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD 3...

Page 30: ...nd void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 41...

Page 31: ...rower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINE...

Page 32: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 33: ...AINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25...

Page 34: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A KEY PART NO NO DESCRIPTION 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 35: ...be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003500 CHASSIS ENGINE PULLEYS 1 01 01...

Page 36: ...4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDER BOLT 5 16 18 X 500 10 427942 NUT 5 16 18 NYLOCK 11...

Page 37: ...01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 1...

Page 38: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 39: ...PTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDE...

Page 40: ...lure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUCTION 9 415475 DECAL S...

Page 41: ...41 SERVICE NOTES...

Page 42: ...42 SERVICE NOTES...

Page 43: ...43 SERVICE NOTES...

Page 44: ...his Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded...

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