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14

 

SAE 5W-30 Motor Oil

 

See “ENGINE” in

Maintenance section

 

General

     Purpose

     Grease

GENERAL REC OM MEN DA TIONS

The warranty on this snow thrower does not cover items that 

have been sub ject ed to operator abuse or negligence.  To 

receive full value from the warranty, operator must maintain 

snow thrower as in struct ed in this manual.  Some ad just -

ments will need to be made periodically to properly maintain 

your snow thrower.  All adjustments in the Service and 

Ad just ments section of this manual should be checked at 

least once each season.
•  Once a year, you should replace the spark plug and 

check belts for wear.  A new spark plug will help your 

engine run better and last longer.

•  Follow the maintenance schedule in this manual.

NOTE:

 Use only Original Equipment Manufacturer (OEM) 

parts to service this unit.  Failure to do so can cause the unit 

to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.  Check engine oil level.
2.  Check for loose fasteners.
3.  Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated

(See “LU BRI CA TION CHART”).

MAINTENANCE

LUBRICATION CHART

Engine 

oil

 

Pivot 

points

SNOW THROWER

Always observe the safety rules when performing any 

main te nance.

TIRES

• 

Maintain proper air pressure in both tires (14–17 P.S.I. 

/ 19-24.5 N-m).

• 

Keep tires free of gasoline and oil, which can harm rubber.

NOTE:

 To seal tire punctures and prevent flat tires due to 

slow leaks, tire sealant may be purchased from your local 

parts dealer. Tire sealant also prevents tire dry rot and 

cor ro sion.

V-BELTS

Check V-belts for deterioration and wear after every 50 

hours of operation and replace if necessary. The belts 

are not ad just able. Replace belts if they begin to slip from 

wear. (See “TO REMOVE BELT COVER” in the Service 

and Adjustments section of this manual).
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

 

Auger

grease fittings

Summary of Contents for 420925

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...gh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only atta...

Page 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Page 5: ...olding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose part...

Page 6: ...EVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...urposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn trigge...

Page 10: ...rward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to pr...

Page 11: ...ing make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to pre vent accidental s...

Page 12: ...give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockysurfac...

Page 13: ...ine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPERAT...

Page 14: ...vel 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivo...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...o see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition...

Page 17: ...y it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should fall during the belt chan...

Page 18: ...um deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer...

Page 19: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 20: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 2 EXPLODED 2 10...

Page 21: ...0 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Page 22: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 003 A 1 404930...

Page 23: ...nufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 420497X47...

Page 24: ...y Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 5 3 4 3 4 1 2 5 3 4 3 4 01 16 001 A 1 181160X479 DRIFT...

Page 25: ...urer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 2...

Page 26: ...WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 179829 SHOULDER SCREW 9 17924...

Page 27: ...9 5 5 10 10 01 08 005 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 PANEL BRACKET LH 4 196943 PANEL BRACKET RH 5 414515 HEATE...

Page 28: ...nd void your warranty KEY PART NO NO DESCRIPTION 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Page 29: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSE...

Page 30: ...er and void your warranty 01 05 002 B 1 2 4 4 4 4 3 3 KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SUPPORT WELDMENT 3 150078 SCREW 5 16 18 X 750 4...

Page 31: ...lure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AX...

Page 32: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 006 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 4 8 9 4 10 11 12 11 9 9 4 13 37 39 4 36 4 38 4 15 14 1...

Page 33: ...BER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 401619 CHAIN 34 417234 SPROCKET WELDMENT 35 17490408 SCREW 1 4 20 X 5...

Page 34: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTI...

Page 35: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DE...

Page 36: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 01 06 006 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1...

Page 37: ...7 19 20 16 18 24 22 21 23 22 15 18 17 16 20 19 21 01 15 001 A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941...

Page 38: ...980022 96198002200 BAG OF PARTS KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULD...

Page 39: ...NOW THROWER MODEL 961980022 96198002200 DECALS 1 2 3 4 5 6 1 9 10 8 7 KEY PART NO NO DESCRIPTION 1 181037 DECAL DANGER 2 187867 DECAL POULAN PRO 11 HP 30 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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