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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty

Warning: 

This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). 
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law 
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester 
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, 
Ohio 44136-0019.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A

READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION

IMPORTANT

OPERATOR’S MANUAL

4/2005

FORM NO. 769-00309C

Snow Thrower Model 5521 — Squall

Summary of Contents for Squall 5521

Page 1: ...ned in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 001...

Page 2: ...d what it says Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit troybilt com Click on the Service Support menu option 2 Phone a Customer Support Representative at 1 866 840 6483 3 The engine manufacturer is responsible for all en...

Page 3: ...ers Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine ...

Page 4: ...e and machine adjust to outdoor temperature before starting to clear snow 9 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline...

Page 5: ...ame of your nearest servicing dealer Maintenance Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjust ment sections of this manual 2 Before cleaning repairing or inspecting machine disen gage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against ...

Page 6: ...ace as in Figure 1 Assembling the Discharge Chute For shipping reasons the snow thrower has been packaged with the upper chute pivoted all the way down To pivot it upward proceed as follows 1 Turn the chute until the chute opening is facing straight ahead 2 Remove the wing knob flat washer and carriage bolt from the lower chute See Figure 2 3 Pivot the upper chute upward over the lip on the lower ...

Page 7: ...r paddles on the augers also aid in propelling the unit as they come in contact with the pavement Auger Control Handle Located on the upper handle the auger control handle is used to engage and disengage drive to the auger Squeeze the control handle against the upper handle to engage auger release it to disengage Discharge Chute Chute Handle Rotate the discharge chute to the left or right using ch...

Page 8: ...r running Extinguish cigarettes cigars pipes and other sources of ignition The electric starter must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter Electric Starter if so equipped WARNING The electric starter must be used with a properly grounded three prong re...

Page 9: ...L choke then slowly move to 1 2 then OFF position To Stop Engine 1 To stop engine turn ignition key counter clockwise Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended To help prevent possible freeze up of starter proceed as follows 1 Run engine for a few minutes before stopping to help dry off any moisture on the engine 2 Electric Star...

Page 10: ...ng 3 Adjust the shave plate according to instructions above Tighten securely once adjusted NOTE Call 1 866 840 6483 for information regarding price and availability of Shave Plate Kit 753 0451 or contact the authorized Troy bilt Service Dealer in your area Control Cable As a result of both the control cable and the drive belt stretching due to wear periodic adjustments may be necessary If the auge...

Page 11: ...der belt keeper 3 Thread belt around engine pulley 4 Push belt over bottom of auger pulley Reinstall the belt cover removed earlier Engine 1 Refer to the separate engine manual for all engine maintenance procedures 2 Check engine and snow thrower frequently for loose hardware and tighten as needed Lubrication Lubricate pivot points on the control handle and the extension spring at the end of the c...

Page 12: ... storage To avoid engine problems the fuel system should be emptied before storage for 30 days or longer Follow these instructions to prepare your snow thrower for storage WARNING Drain fuel into an approved container outdoors away from any open flame Be certain engine is cool Do not smoke Fuel left in engine during warm weather deteriorates and will cause serious starting problems 1 Remove all ga...

Page 13: ...ed 5 Faulty spark plug 6 Engine not primed 7 Engine flooded from excessive priming Possible Cause s Problem 1 Fill tank with clean fresh gasoline 2 Clean fuel line 3 Insert key and turn to ON position 4 Connect wire to spark plug 5 Clean spark plug readjust gap or replace 6 Prime engine four times 7 Wait at least ten minutes before starting 1 Move choke lever to OFF position 2 Clean fuel line and ...

Page 14: ... 2 7 44 49 34 46 9 25 6 15 26 37 20 5 10 16 53 52 54 51 You can determine which drive pulley system your unit has by measuring this hole Units with a 3 8 hole use these part numbers You can determine which drive pulley system your unit has by measuring this hole Units with a 1 4 hole use these part numbers 55 ...

Page 15: ... Qty 29 710 0896 Hex Screw 1 4 20 x 62 24 30 735 04032 Cresent Spiral 4 31 684 04025A Auger Axle 1 32 710 0642 Hex Screw 1 4 20 x 75 Gr 5 1 33 710 0653 Self tapping Screw 1 4 20 x 375 1 34 712 0896 Hex Lock Nut 1 4 28 1 35 710 1005 Self tapping Screw 1 4 14 x 50 6 36 712 04063 Hex Flange Lock Nut 5 16 18 1 37 726 0299 Push Cap 1 2 2 38 736 0326 Flat Washer 510 x 1 00 x 125 1 39 736 0329 Lock Washe...

Page 16: ...ccessories please call 1 866 840 6483 or 1 330 558 7220 www troybilt com Part List Snow Thrower 17 28 28 30 29 31 32 30 40 38 3 4 16 8 5 6 37 25 18 36 7 2 39 14 23 24 35 22 27 34 20 33 30 32 10 11 41 12 19 4 15 21 26 4 13 9 1 ...

Page 17: ...tch Electric Start 1 24 736 0225 Lock Washer Internal 625 x 1 058 1 25 736 0400 Flat Washer 194 x 62 x 063 5 26 736 0451 Saddle Washer 320 x 93 1 27 7510009636 Recoil Handle Mitten 1 28 710 0134 Screw 1 4 20 x 62 8 29 710 3008 Truss Machine Screw 5 16 18 x 75 1 30 712 04064 Hex Flange Lock Nut 1 4 20 9 31 731 1033 Shave Plate 19 88 1 32 736 0176 Flat Washer 265 x 938 x 120 4 33 746 04237 Control C...

Page 18: ...ch you purchased your snow thrower an authorized Troybilt Service Dealer or phone 866 840 6483 for information regarding price and availability MODEL DESCRIPTION OEM 737 0209 4 cycle Snow Thrower Oil Premium 4 cycle snow thrower oil SAE 5W30 20oz easy pour bottle OEM 754 0101A Snow Thrower Auger Belt 753 0451 Shave Plate includes replacement shave plate and hardware 753 04472 Rubber Auger Kit Snow...

Page 19: ...19 11 For parts and or accessories please call 1 866 840 6483 or 1 330 558 7220 www troybilt com NOTES Use this page to make notes and write down important information ...

Page 20: ...xterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation char...

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