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13

OPERATION

TO START ENGINE 

•  Be sure fuel shut-off valve is in the OPEN position.
Your snow thrower engine is equipped with both a 120 Volt 

A.C. electric starter and a recoil starter.  The electric starter 

is equipped with a three-wire power cord and plug and is 

designed to operate on 120 Volt A.C. household current.
•  Be sure your house is a 120 Volt A.C. three-wire 

ground ed system. If you are uncertain, consult a li -

censed electrician.

WARNING: Do not use the electric 

start er if your house is not a 120 Volt 

A.C. three-wire grounded system.  Se ri -

ous per son al injury or damage to your 

snow thrower could result.

COLD START - ELECTRIC STARTER
1.  Insert safety ignition key (packed separately in parts 

bag) into ignition slot until it clicks.  DO NOT turn the key.  

Keep the extra safety ignition key in a safe place.

2.  Place throttle control in FAST position.
3.  Rotate choke control to FULL position.
4.  Connect the power cord to the engine.
5.  Plug the other end of the power cord into a three-hole 

grounded 120 Volt A.C. receptacle.

6.  Push the primer three (3) times.
7.  Push starter button until engine starts.

IMPORTANT

:  Do not crank engine more than five con tin u -

ous seconds between each time you try to start. Wait 5 to 

10 seconds between each attempt.
8.  When the engine starts, release the starter button and 

slowly move the choke control to the “OFF” position.

9.  Disconnect the power cord from the receptacle first, 

then from the engine. 

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the 

OFF position.
COLD START - RECOIL STARTER
1.  Insert safety ignition key (packed separately in parts 

bag) into ignition slot until it clicks.  DO NOT turn the key.  

Keep the extra safety ignition key in a safe place.

2.  Place throttle control in FAST position.
3.  Rotate choke control to FULL position.
4.  Push the primer four (4) times if the temperature is 

below 15°F/–10°C, or two (2) times if temperature is 

between 15° and 50°F/–10°C and 10°C.  If temperature 

is above 50°F/10°C, priming is not nec es sary.

NOTE

:  Over priming may cause flooding, preventing the en-

gine from starting. If you do flood the engine, wait a few min-

utes be fore at tempt ing to start and DO NOT push the primer. 
5.  Pull recoil starter handle quickly. Do not allow starter 

rope to snap back.

6.  When the engine starts, release the recoil starter han dle 

and slowly move the choke control to the OFF position.

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the OFF 

position.  DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois-

ture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, 

proceed as follows:
1.  Grasp the recoil starter handle and slowly pull as much 

rope out of the starter as possible.

2.  Release the recoil starter handle and let it snap back 

against the starter.

If the engine still fails to start, repeat the above steps or 

use the electric starter.

SNOW THROWING TIPS

•  Always operate the snow thrower with the engine at 

full throttle. Full throttle offers the best performance.

• 

Go slower in deep, freezing or heavy wet snow. Use the 

drive speed control, NOT the throttle, to adjust speed.

•  It is easier and more efficient to remove snow im me -

di ate ly after it falls.

• 

The best time to remove snow is the early morning. At 

this time the snow is usually dry and has not been ex-

posed to the direct sun and warming tem per a tures.

•  Slightly overlap each successive path to ensure all 

snow will be removed.

•  Throw snow downwind whenever possible.
• Ad 

just the skid plates to proper height for current snow 

con di tions.  See “TO ADJUST SKID PLATES” in this 

section of this manual.

•  For extremely heavy snow, re duce the width of snow 

removal by over lap ping previous path and moving 

slowly.

• 

Keep engine clean and clear of snow during use. This 

will help air flow and extend engine life. 

• 

After snow-throwing is completed, allow engine to run for 

a few minutes to melt snow and ice off the engine.

•  Clean the entire snow thrower thoroughly after each 

use and wipe dry so it is ready for next use.

WARNING:  Do not operate snow 

thrower if weather conditions im pair vis-

ibility.  Throwing snow dur ing a heavy, 

windy snowstorm can blind you and be 

hazardous to the safe operation of the 

snow thrower.

Summary of Contents for 420923

Page 1: ...ways Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious inju...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...pment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers A...

Page 4: ...ses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you as...

Page 5: ...er spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...et 4 Install 3 8 washer and locknut on threaded stud and tighten securely AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control...

Page 7: ...harge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washer and 1 4 20 locknut as shown...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed an...

Page 10: ...he choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 12 FIG 11 FIG 13 FULL...

Page 11: ...o handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged...

Page 12: ...orage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information N...

Page 13: ...auseflooding preventingtheen ginefromstarting Ifyoudofloodtheengine waitafewmin utesbeforeattemptingtostartandDONOTpushtheprimer 5 Pull recoil starter handle quickly Do not allow starter rope to snap...

Page 14: ...schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE...

Page 15: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 16: ...park plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely...

Page 17: ...y a Sears service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldberepla...

Page 18: ...r Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDE...

Page 19: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 20: ...34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Origina...

Page 21: ...5 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG...

Page 22: ...void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 002 A 1 40492...

Page 23: ...facturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16...

Page 24: ...LDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 179829 SHOULDER SCREW 9 179246...

Page 25: ...ON KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 2 01 15 005 A REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 CONTROL PANEL CHUTE 1 188303 STEER CABLE 2 74041024 SCREW 10 24 X...

Page 26: ...nty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT SUPPORT WELDMENT 3 17490508 SCREW 5 16 18 X 50 4 17000616 SCREW 3 8 16 X 1 00 REPAIR PARTS SNOW T...

Page 27: ...11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677...

Page 28: ...your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 HANDLES 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Page 29: ...T NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 HANDLES 1 2 3 4 5 4 5 7 6 01 10 007 B 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471...

Page 30: ...27ES 96192002000 DRIVE NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous d...

Page 31: ...5 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SHIFTER BRACKET 37 180135 SPRING 38 402652 PLATE PIVOT ROD 39 12000...

Page 32: ...ge your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 DRIVE 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307...

Page 33: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 CHASSIS ENGINE PULLEYS 1 2 3 4 4...

Page 34: ...replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLER PULLEY 3 419...

Page 35: ...be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOWTHROWER MODELNUMBER PP10527ES 96192002000 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 005 A 1...

Page 36: ...2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 17469...

Page 37: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A 1 198563 POWER CORD 2 169675 RETAINER PIN 3...

Page 38: ...ur warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP10527ES 96192002000 DECALS 1 181037 DECAL DANGER 2 406940 DECAL POULAN PRO 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5 406941 DECAL POU...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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