Tuchel PROFI 660 Operating Manual Download

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Operating Manual

Sweeper

59000.0315.0000.00.001-02

10.2015
Printed in Germany

Read and observe this operating

manual before first usage!

Keep for future reference!

Summary of Contents for PROFI 660

Page 1: ...Operating Manual Sweeper 59000 0315 0000 00 001 02 10 2015 Printed in Germany Read and observe this operating manual before first usage Keep for future reference ...

Page 2: ......

Page 3: ...ore operation of the device The sweeper may be supplied with special equipment Due to the individual features of your sweeper it is possible that not all the descriptions in this operating manual will apply to your sweeper Special equipment is marked in this operating manual In the case of queries in the handling of this sweeper or regarding this operating manual please do not hesitate to contact ...

Page 4: ...arantee and liability 2 11 2 4 Basic safety instructions 2 11 2 4 1 General safety and accident prevention instructions 2 11 Hydraulic system 2 13 2 4 2 Sweeper 2 14 2 4 3 Cleaning servicing and maintenance 2 15 2 5 Action related safety instructions and important information 2 15 2 5 1 Action related safety instructions 2 15 2 6 Warning instructions and instructions 2 16 2 6 1 Warning instruction...

Page 5: ...ing and maintenance 6 44 6 1 Cleaning 6 45 6 2 Replacing wearing parts 6 45 6 2 1 Brush shaft inside motor 6 46 6 2 2 Renew disc broom 6 48 6 2 3 Renew Polyurethane lip 6 49 6 2 4 Replace fuse 6 49 6 3 Water spray system 6 50 6 4 Lubrication overview 6 50 6 4 1 Lubrication points at the sweeper and attachments 6 51 6 5 Errors causes and repairs 6 52 6 6 Hydraulic system 6 53 6 6 1 Marking of hydra...

Page 6: ... instructions 2 11 Guarantee and liability 2 11 H Hydraulic plant 2 13 Hydraulic wiring diagrams 7 57 I Information for queries and orders 1 3 Intended use 1 1 L Lubrication points 6 51 M Maintenance 1 4 P Product safety 2 10 S Safety and protective equipment 2 10 Safety oriented working 2 7 Spare and wearing parts 2 10 Specialised workshop 2 9 T Technical datasheet 1 5 Transport 4 28 Transport of...

Page 7: ...s The various accessories such as the dirt collector with integrated third support wheel the water spray system for fixing dust one or two side brushes for sweeping near borders a hydraulically adjustable side setting for easing the work load strengthened castor wheels limiting lights and warning flags allow for adaptation to various working environments 1 2 Information about the product 1 2 1 Man...

Page 8: ...described as follows Make PROFI 660 sweeper Type 1552 Machine No Is in conformity with the determinations of the following EU Directives Machine Directive 2006 42EG EMV Directive 2004 108 EG electro magnetic compatibility Applied standards and technical specifications DIN EN ISO 12100 2011 DIN EN 13857 2008 DIN EN 349 2008 DIN EN 982 2009 DIN EN 4254 2013 DIN EN 703 2009 Salzbergen October 2015 Di...

Page 9: ...675 45 http www tuchel com info tuchel com The use of accessories or spare parts from other manufacturers is not permitted Original accessories and original spare parts promote safety The use of other accessories spare parts voids the liability for resulting consequences 1 2 5 Formal information for operating instructions Document number 59000 0315 0000 00 001 01 Date of creation October 2015 Copy...

Page 10: ...ctor Electro hydr side adjustment Side brush 1 x DW Hydr drive Dirt collector Electro hydr side adjustment Electro hydr folding side brush 1 x DW 1 2 8 Intended purpose The PROFI 660 sweeper is a machine that can be set into motion by means of a hydraulic circuit and due to the adaptation to the corresponding carrier vehicle Its purpose is the cleaning of fixed surfaces with normal soiling We as m...

Page 11: ...orking width at 20 angle setting mm 1879 2161 2443 2594 D overall width at 20 angle setting without colleting container mm 2297 2579 2860 3011 E overall width at 20 angle setting with collector mm 2386 2668 2949 3100 Weight basic machine kg 475 498 521 534 Weight basic machine collector kg 609 643 677 695 Volume dirt collector L 315 361 407 431 Ø Roll brush mm 660 660 660 660 Ø Side sweeper broom ...

Page 12: ...General 1 6 ...

Page 13: ...ise To the body and life of third party operators To the device To other objects For a safe operation of the sweeper observe This operating manual especially The basic safety instructions the handling related safety measures and the handling instructions The information on proper use The warning instructions on the sweeper The national generally applicable regulations for occupational safety accid...

Page 14: ...es Protective suit Skin protection products etc 2 2 2 Personal Obligations All persons who are tasked with working with the sweeper are obligated before starting to work To observe the national generally applicable regulations for occupational safety accident prevention and the protection of the environment To read and observe the Chapter Basic safety instructions from pages 2 7 of this operating ...

Page 15: ...nal Workshop work Persons Activity Specially trained persons for the activity 1 Trained person Persons with special training specialised workshop 3 Loading transport X X X Start up X X Adjusting equipping X X Operating X X Cleaning servicing and maintenance X X Error search and repair X X Disposal X Legend X permitted not permitted 1 A person who can undertake a specific task and can carry it out ...

Page 16: ...er s conformity declaration and the CE stamp lose their validity for non permitted structural changes add ons or rebuilding Only use original rebuilding spare parts or those approved by the manufacturer to Retain the validity of the sweeper s conformity declaration and the CE stamp Ensure the perfect functioning of the sweeper The manufacturer accepts no liability for damage due to Unilateral chan...

Page 17: ...ntion instructions Besides the safety instructions of this chapter also observe the generally applicable national safety and accident prevention instructions Wear your personal protective equipment when working on the sweeper Observe the warning information and instructions affixed to the sweeper You will obtain important advice for safety oriented and interruption free operation of the sweeper Be...

Page 18: ...g and cutting points in the region of the couplings Persons are not allowed to be positioned between the machine and sweeper when operating the three point hydraulics Check the coupled supply lines Coupled supply lines Must be able to easily accommodate all movement in curves without stress kinking or rubbing Must not rub against other parts Always position the uncoupled sweeper in a stable manner...

Page 19: ...fore moving The machine must provide the defined braking delay for the combination machine plus sweeper In curve driving with attached sweeper take into account the broad extensions and the swing mass of the sweeper Avoid sudden curve driving in the case of uphill downhill and lateral movement into a slope Before transport movement place all movable parts of the sweeper into transport setting Befo...

Page 20: ...nger potential into account The same guidelines apply for hoses and hydraulic thermoplastic hose lines Never attempt to seal leaking hydraulic hose lines with hands or fingers Because of the high pressure exiting fluids hydraulic oil can penetrate the skin into the body and cause serious damage In the case of injury from hydraulic oil contact a doctor immediately Danger of infection Because of the...

Page 21: ...or tight seating Check the function of safety and protective equipment after completing maintenance works Dispose oils greases and filters in a proper manner Properly handle and dispose substances and materials for cleaning the machine in a proper manner especially When working with lubricating systems and installations When cleaning with solvents Disconnect the machines lighting and battery cable...

Page 22: ... death CAUTION CAUTION Characterises possible hazards with little risk of light or medium injuries or damage to objects if not avoided With the non observance of the safety instructions marked with CAUTION there is the possibility of light or medium injuries or damage to goods 2 6 Warning instructions and instructions The following instructions are affixed to the sweeper Warning instructions chara...

Page 23: ...column all the warning instructions on the sweeper In the left column the following information on the warning instructions on the right 1 The order number 2 The description of the danger e g Danger of squashing of a finger or hand caused by accessible movable pars of the sweeper 3 The consequences of a non observance of the instruction s in avoiding a danger e g This danger can cause serious inju...

Page 24: ...00343 Do not enter the swinging area during operation Warn persons and animals to stay away from the hazard area Wait for the complete stopping of all movable parts of the sweeper before reaching into the danger point 40000338 Danger of cutting or loss of finger and hand caused by accessible moveable working tools This danger can result in serious injuries with loss of body parts Never reach into ...

Page 25: ...components Read this chapter possibly directly at the sweeper This is the best way to become familiar with the sweeper 3 1 Overview components Fig 3 1 1 Sweeper frame 2 Dirt collector 3 Side brush 4 Water tank with sprayer 5 Swinging unit with arrangement of roller floating tunnel 6 Height display 7 Side marker lamps acc German Road Traffic Licensing Regulations 8 Warning flags 1 2 3 4 5 6 7 8 ...

Page 26: ...de the collector edge evenly and without damage above the ground The PROFI 660 sweeper is suitably equipped for the respective carrier vehicle with a direct attachment possibility With the direct attachment the add on variant quick hitch three point attachment is fastened to the machine frame with a support roller carrier The support roller carrier of the add on variant is used in the guidance of ...

Page 27: ...er roller Optimised sweeping angle Fig 3 2 3 2 2 Castor wheels The size of the castor wheels in 250 x 60 mm Optional also 250 x 80 mm Fig 3 3 3 2 3 Inclination The inclination occurs via a double acting hydraulic cylinder or by means of mechanical inclination The PROFI 660 sweeper machine can thus be swung 20 to the left or right Fig 3 4 ...

Page 28: ... height compensation of 100 mm Pendular compensation 20 Level compensation 5 Fig 3 5 3 2 5 StVZO equipment StVZO equipment 12 or 24 Volts Warning flag holders and or side marker lamps with LED illumination Fig 3 6 3 2 6 Water spraying system With 200 litre tank Water pump 12 or 24 Volts Spray jets also for side brushes Fig 3 7 ...

Page 29: ...nt in the areas of danger between the machine and sweeper Never when you are in the hazard area between the machine and the sweeper WARNING Danger of squashing and pushing of persons may occur if the machine and sweeper inadvertently starts or rolls during coupling and uncoupling Ensure that the machine is protected against inadvertent starting and rolling before entering the hazard area between m...

Page 30: ...nergy supply between machine and sweeper may occur due to damaged supply lines Take care of the run of the supply lines when coupling the lines The supply lines Should easily absorb all movements without stress kinking or rubbing Must not rub against other parts WARNING Danger of squashing pulling in catching and pushing for persons may occur if the sweeper inadvertently separates from the machine...

Page 31: ...lling Check for dirt and clean if necessary Move carrier vehicle up to 300 mm to the PROFI 660 sweeper Lower the locating bolts of the carrier vehicle under the locating opening 1 of the PROFI 660 sweeper Move carrier vehicle nearer and raise lifting frame Feed locking pins into the holes 2 Connect hydraulic lines according to the instructions of the vehicle manufacturer Connect electric lines for...

Page 32: ...60 sweeper Mount pin diameter 1 or 2 according to the mounting category of the vehicle manufacturer and secure with spring cotter pin 3 Mount upper link and secure according to the instructions of the manufacturer The setting of the upper link is to be undertaken such that the sweeper is vertical to the ground Check correct positioning of the sweeper Connect hydraulic lines according to the instru...

Page 33: ...Fig 4 5 The lever ratchets into the hole Click Adapt distance 8 between fork tines and lock by displacing the screwing 9 In addition the fork tines are to be secured by means of a chain 10 Lead the chain tightly about the slide of the carrier vehicle and secure with the snap hook 11 Check correct locking of the safety catch behind the fork tines Ensure a tight seat of the chain Connect hydraulic l...

Page 34: ... motor of the side brush Fig 4 6 as well as hydraulic cylinder of the collector Fig 4 7 Fig 4 7 Swing side brush Fig 4 8 upwards and secure 1 Set machine straight see Chapter 4 3 7 Transport with attached sweeper Raise PROFI 660 sweeper and secure the operating lever of the sweeper in the carrier vehicle against inadvertent activation Fig 4 8 1 Carry out transport only with empty dirt collector ...

Page 35: ...er of the collector Fig 4 11 Fig 4 10 In the operation of the sweeper there is a swept width of 6 to 10 cm see Chapter 4 3 8 for setting swept width Run hydraulic hoses and electric cables without danger of squashing see Chapter 3 2 Fig 4 11 Swinging side brushes into working position Pull lever 2 out of the arrest position 3 then swing side brush from B to A as shown in the picture at the side No...

Page 36: ...ound in the roll direction Fig 4 13 Raise or lower the device carrier of the vehicle until the attachment take up 5 with the support roll carrier is situated in the middle of the roll guide 6 Height display with the green caps 7 are at the same height 0 Once again check that the height display of the take up and the height display of the swinging part are at the same angle 0 to each other better s...

Page 37: ...ets 4 In this wide the side brush is moved downwards Fig 4 15 Adapt working width Loosen bolt connection 5 and adjust side brush in the region of the slot Move the bolt connection 6 from the stop The side brush changes the position further inwards or outwards 7 Fig 4 16 Side brush adjusting contact point The side brush should sweep the side edge in clockwise region from 12 3 o clock see curve 7 Mo...

Page 38: ...r vehicle and its equipment The adjustment of the roll brush of the PROFI 660 sweeper with a 3 way current regulation valve and sweeping brush servo control occurs at the set screw 1 of the current regulating valve 2 In clockwise direction acceleration counter clockwise direction deceleration Fig 4 18 Side brush The speed setting of the side brush occurs at the set screw 3 of the control unit side...

Page 39: ...lume When emptying the dirt collector this filling height flap oscillates out of the emptying region Raise the PROFI 660 sweeper Fig 4 20 When emptying no one should be under the machine Turn the control lever for the sweeper hydraulics in the carrier vehicle The flow direction is changed and the collector is opened Open the collector ONLY in the raised position Close the collector by turning the ...

Page 40: ...remains open When operating position the sweeper in front of the carrier vehicle see Chapter 4 3 2 Start up Raise PROFI 660 sweeper and keep close to ground Turn the corresponding control lever for the sweeper hydraulics in the carrier vehicle The direction of flow is changed Open dirt collector 3 completely Lower the PROFI 660 sweeper until all the steering rolls make contact with the ground and ...

Page 41: ...ed by turning the machine about the swivel point When the sweeping angle is set the adjusting bar 1 latches into the provided hole Mechanical lateral adjustment The lateral setting occurs via the adjusting bar 1 at the hinge point of the sweeper Raise machine slightly Switch engine off and remove ignition key Ensure the carrier vehicle against inadvertent start up Fig 4 22 Hydraulic lateral adjust...

Page 42: ...2 Carry out the ratchet adjustment of the roll brush evenly on both sides Check swept width a 6 10 cm width During the PROFI 660 sweeper s operation there should be a swept width of a 6 10 cm width when raising the sweeper the width of the swept surface should be 6 10 cm Check swept width on level ground If there is not sufficient width or if the pressure on the ground is too low then the hanging ...

Page 43: ... into account Danger of accident Do not place hydraulic hoses and electric lines on the ground they can be stumbled over Place the hoses and lines over the PROFI 660 sweeper Lower sweeper until the castor wheels make contact with the ground The castor wheels face the carrier vehicle Disassemble the sweeper with closed collecting and empty container Close stopcock for the hydraulic cylinder of the ...

Page 44: ... up by removing the corresponding safety pins Lower the lifting frame until the take up pins are situated below the take up opening 5 Ensure that the backward movement is free Move vehicle backwards Fig 4 28 Unlock the upper and lower guides according to the vehicle manufacturer s instructions See the operating manual of the carrier vehicle Lower the upper and lower guides until they are completel...

Page 45: ...apply Move safety catches downwards in reverse sequence as described for attachment in chapter 4 2 3 The lever latches into the hole Click carry out step 4 7 Loosen the safety chain from the carrier vehicle and place over the roof of the machine Move fork tines from the take up opening of the fork tines take up Move vehicle backwards Fig 4 30 ...

Page 46: ... 31 and to the hydraulic cylinder of the collector Fig 4 32 The support wheels 1 must point backwards Fig 4 32 Relieve pressure of the roll brush on ground Pull the grippers 2 of the ratchet lever system on both machine sides one after the other and set the levers in the displacing ratchet in the uppermost position Note the inherent weight of the roll brush when moving Fig 4 33 PROFI 660 sweeper w...

Page 47: ...k 6 Open drain plug 7 underside of tank If there is danger of frost allow pump of the water spray system to run for 10 to 15 seconds until there is no remaining water in the pipe Fig 4 36 Danger of accident Hydraulic hoses and electrical lines on the ground lead to the danger of stumbling Place them over the PROFI 660 sweeper Close hydraulic plug with dust cover If necessary clean sweeper thorough...

Page 48: ...WARNING Malfunctions occurring from incorrectly connected hoses may lead to a danger of squashing cutting catching pulling in and pushing When coupling the hydraulic hoses take note of the coloured markings at the hydraulic plugs Check the arrangements of the hydraulic hose lines to the individual hydraulic components at the sweeper in the case that the markings dust covers are missing P Pressure ...

Page 49: ...he hydraulic plugs of the hydraulic hose lines before coupling them with the hydraulic sockets 5 Couple all hydraulic hoses of the sweeper to the quick acting couplers of the machine 5 1 2 Uncoupling hydraulic hoses 1 Pull up the machine s hand brake 2 Switch engine of machine off and remove ignition key 3 Never move all the operating levers of the working hydraulics of the machine several times i...

Page 50: ...g in the area of the raised sweeper Secure the machine against inadvertent starting and rolling before cleaning servicing or maintaining the sweeper connected to the machine See Chapter Securing the machine against inadvertent starting and rolling Page 2 15 Wait for the stopping of the sweeper before entering the hazard area of the sweeper WARNING Danger of squashing shearing cutting loss catching...

Page 51: ...cial attention to the following points if a high pressure or steam spray is used for cleaning Never direct the cleaning spray of the cleaning jet of a high pressure cleaner steam spray directly on lubrication and bearing surfaces Always keep a minimum jet distance of 300 mm between the high pressure cleaner steam spray and the sweeper Observe the safety regulations when handling high pressure clea...

Page 52: ...ent starting rolling and lowering Close stopcock 1 for the emptying cylinder Fig 6 1 must face rear turning roll Set the ratchet lever system 2 on both sides to the lowest position Fig 6 2 Lower sweeper until the complete brush shaft is on the ground De pressurise the hydraulic lines of the sweeper Loosen and remove the fastening bolts 3 of the motor carrier 4 and the bearing 5 and remove Fig 6 3 ...

Page 53: ...er and carrier vehicle against inadvertent starting rolling and lowering Pull motor carrier 4 with hydraulic motor 7 out of the roll shaft 8 Pull the roll shaft 8 away from under the sweeper Lower sweeper frame 6 and place on the rear support rolls Unscrew four countersunk bolts 9 and dismount holder plate 10 Fig 6 5 Replace worn brush rings 11 for number of brush rings see spare parts list Ring r...

Page 54: ... 2 lever 1 see Chapter 4 3 1 Remove three hexagon nuts 3 Note inherent weight of the disc brooms Fig 6 7 Remove old disc brooms 4 and insert new disc brooms with hole diameters corresponding to the flange 5 Secure disc broom with new locknuts Fold side brushes into the working position and adjust in accordance with Chapter 4 3 2 For hydraulic foldable side brushes the broom must be folded in the u...

Page 55: ...ing rolling and lowering Always secure the opened collector by turning the stopcock Additional mechanical safety against closing the container is necessary Note the inherent weight of the push bar and Polyurethane lip Loosen the fastening nuts 3 and bolts 4 along the whole length of the Polyurethane lip 1 Remove the pushing strip 2 and the old Polyurethane lip 1 Renew Polyurethane lip 1 Assembly t...

Page 56: ...ter tank 1 again and screw on the water tank cover 2 The condition of the filter sieve must be checked and cleaned if necessary every 50 operating hours Fig 6 11 6 4 Lubrication overview Lubricate all bearings and lubricating points according to the lubricating plan Remove dirt from the lubrication nipples Use environmentally friendly biologically degradable oil and greases where lubricants can en...

Page 57: ...Cleaning servicing and maintenanceCleaning servicing and maintenance 6 51 6 4 1 Lubrication points at the sweeper and attachments Lubricate weekly Fig 6 12 ...

Page 58: ...alised workshop 3 Water spay installation not functioning Water tank empty Fuse in switchbox defective Water filter blocked Sprays blocked Fill with water Replace fuse Clean water filter Clean sprays 4 Side brush not rotating Supply line closed Incorrect hydraulic connections Setting of current regulating valve Hydraulic motor defective Turn 2 way valve Check connections Check settings on current ...

Page 59: ...Ensure correct connecting of the hydraulic hose lines Regularly check all hydraulic hose lines and couplings for damage and soiling Have the hydraulic hoses checked for working safety and condition at least once a year by an expert Replace hydraulic hoses in case of damage and ageing Use only original hydraulic hose lines The period of use of the hydraulic hoses must not exceed six years including...

Page 60: ... hydraulic lines and pipes 3 Immediately replace worn or damaged hydraulic hose lines 6 6 3 Inspection criteria for hydraulic hose lines For your own safety Replace hydraulic hose lines immediately you determine one of the following defects Damage to the outer layer down to the insert e g due to rubbing points cuts tears Brittleness of the outer layer recognisable by crack formation of the hose ma...

Page 61: ...loading does not occur except due to its inherent weight There is no compression load in short lengths External mechanical effects on the hydraulic hose lines are prevented Prevent rubbing of the hydraulic hose lines on components or against one another by proper arrangement and fastening If necessary protect the hose lines by means of protective covers Cover sharp edged components The permissible...

Page 62: ...16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 Check the bolts and nuts for the first time after 5 operating hours then regularly approx Every 50 opera...

Page 63: ...AppendixCleaning servicing and maintenance 7 57 7 Appendix 7 1 Hydraulic wiring diagrams Hydraulic side adjustment Fig 7 1 Hydraulic collector emptying Fig 7 2 ...

Page 64: ...Appendix 7 58 7 2 Notes ...

Page 65: ...AppendixCleaning servicing and maintenance 7 59 ...

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