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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

WARNING: This snow thrower is for 
use on sidewalks, driveways and other 
ground level surfaces.  Caution should 
be exercised while using on sloping sur-
faces.  Do not use snow thrower on 
surfaces above ground level such as 
roofs of residences, garages, porch es 
or other such structures or buildings.

WARNING: Snow throwers have ex-
 posed rotating parts, which can cause 
severe injury from contact, or from ma-
terial thrown from the discharge chute.  
Keep the area of operation clear of all 
persons, small children and pets at all 
times including startup.

WARNING: Always disconnect spark 
plug wire and place it where it can not 
con tact plug in order to pre vent ac ci -
den tal start ing when setting up, trans-
 port ing, ad just ing or making re pairs.

Look for this symbol to point out im-
 por tant safety precautions.  It means
CAUTION!!!  BE COME ALERT!!!  YOUR 
SAFE TY IS IN VOLVED.

CAUTION: Muffl er and other engine 
parts become extremely hot during 
operation and remain hot after engine 
has stopped. To avoid severe burns on 
contact, stay away from these areas.

WARNING: Engine exhaust, some of 
its con 

stit u ents, and certain vehicle 

com po nents contain or emit chem 

i-

cals known to the State of Cal i for nia 
to cause can cer and birth defects or 
oth er re pro duc tive harm.

(f)   Keep the nozzle in contact with the rim of the fuel 

tank or container opening at all times, until refuel-
ing is complete. Do not use a nozzle lock-open 
device.

(g)  Replace gasoline cap securely and wipe up spilled 

fuel.

(h)  If fuel is spilled on clothing, change clothing im-

mediately.

5.    Use extension cords and receptacles as specifi ed by 

the manufacturer for all units with electric drive motors 
or electric starting motors.

6.   Adjust the collector housing height to clear gravel or 

crushed rock surface.

7.   Never attempt to make any adjustments while the 

engine (motor) is running (except when specifi cally 
recommended by manufacturer).

8.    Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to 
protect eyes from foreign objects that may be thrown 
from the machine.

Operation

1.    Do not put hands or feet near or under rotating parts. 

Keep clear of the discharge opening at all times.

2.       Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads.  Stay alert for hidden 
hazards or traffi c.

3.    After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, disconnect the 
cord on electric motors, thoroughly inspect the snow 
thrower for any damage, and repair the damage before 
restarting and operating the snow thrower.

4.    If the unit should start to vibrate abnormally, stop the 

engine (motor) and check immediately for the cause. 
Vibration is generally a warning of trouble.

5.    Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector/impeller 
housing or discharge chute, and when making any 
repairs, adjustments or inspections.

Training

1.   Read, understand and follow all instructions on the 

machine and in the manual(s) before operating this 
unit. Be thoroughly familiar with the controls and the 
proper use of the equipment. Know how to stop the 
unit and disengage the controls quickly.

2.    Never allow children to operate the equipment. Never 

allow adults to operate the equipment without proper 
instruction.

3.   Keep the area of operation clear of all persons, par-

ticularly small children.

4.    Exercise caution to avoid slipping or falling, especially 

when operating the snow thrower in reverse.

Preparation

1.   Thoroughly inspect the area where the equipment is 

to be used and remove all doormats, sleds, boards, 
wires, and other foreign objects.

2.   Disengage all clutches and shift into neutral before 

starting the engine (motor).

3.      Do not operate the equipment without wearing adequate 

winter garments. Avoid loose fi tting clothing that can 
get caught in moving parts. Wear footwear that will 
improve footing on slippery surfaces.

4.    Handle fuel with care; it is highly fl ammable

(a)  Use an approved fuel container.

(b) Never add fuel to a running engine or hot en-

gine.

(c)  Fill fuel tank outdoors with extreme care. Never fi ll 

fuel tank indoors.

(d) Never fi ll containers inside a vehicle or on a truck or 

trailer bed with a plastic liner. Always place contain-
ers on the ground, away from your vehicle, before 
fi lling.

(e)  When practical, remove gas-powered equipment 

from the truck or trailer and refuel it on the ground. 
If this is not possible, then refuel such equipment 
on a trailer with a portable container, rather than 
from a gasoline dispenser nozzle.

Summary of Contents for 406281

Page 1: ...ROWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 406281 08 14 06 BY Printed in U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...gh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure ...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON ...

Page 5: ...eaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located o...

Page 6: ... SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with ...

Page 7: ...purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washe...

Page 8: ... Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE...

Page 9: ...ed to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Freewheel control disengages transmission for pushing the snowthrower with the engine off Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute RECOIL ...

Page 10: ...ols before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE FU...

Page 11: ...by the handle and push and twist the tool into the discharge chute to dislodge the blockage Afterthepackedsnowhasbeendislodged returntheclean out tool to it s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Restart the engine then squeeze the auger control...

Page 12: ...ates are adjusted evenly Tighten securely SCRAPER BAR The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar TO USE DRIFT CUTTERS See Fig 20 Use the drift cutters to cut through deep snowdrifts t...

Page 13: ...steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine Toavoidpossiblefreeze upofthestarter proceedasfollows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push...

Page 14: ... 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivot points SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 P S I 19 24 5 N m Keeptiresfreeofgasolineandoil whichcanharmru...

Page 15: ...l cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFF...

Page 16: ...ew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller th...

Page 17: ... the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower completely together and check carefully for proper routing of belts If auger belt has becomedislodgedfromthepulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when br...

Page 18: ...hrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to ...

Page 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Page 20: ...0 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 30 31 28 19 55 28 19 55 22 18 26 25 20 25 26 29 20 24 18 10 24 54 52 53 53 23 21 54 21 52 17 17 23 56 ...

Page 21: ...400 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 30 405973X479 Auger Assembly RH 31 405972X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 ...

Page 22: ...2 REPAIR PARTS SNOW THROWER MODEL PP11H30ES 96192001400 CONTROL PANEL DISCHARGE CHUTE 3 32 2 2 1 1 6 19 2 26 34 14 35 33 36 28 27 25 20 29 31 30 16 18 17 10 14 3 13 15 9 11 12 7 5 6 8 8 27 22 23 4 22 23 ...

Page 23: ...tor Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 198648 Bolt Carriage 5 16 18 x 3 4 22 74041024 Screw 10 24 x 1 1 2 23 188303 Control Assembly Power Steering 25 169675 Nut Lock 5 16 18 26 192001 Lever Assembly Speed Control 27 169675 Retainer Hairpin 28 187782 Rod Upper Speed Control 29 187784 Rod Lower Speed Control 30 192710 Clamp Mounting Clean O...

Page 24: ...HROWER MODEL PP11H30ES 96192001400 HANDLES 32 31 32 30 31 12 10 11 13 15 15 12 16 17 16 23 22 27 27 22 17 11 15 15 14 38 39 40 37 33 35 35 34 34 42 43 44 45 46 46 7 6 36 2 5 5 1 4 4 4 4 8 28 28 9 18 19 20 21 26 24 24 25 5 5 ...

Page 25: ...Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 198559 Bushing Pivot Lever 30 182906 Console Panel 31 175262 Screw Hex Head Tapping 10 24 x 1 1 4 32 184471 Screw Hex Head Tapping 10 24 x 1 2 33 196335X008 Latch Interlock 34 183518 Bolt Shoulder 35 68038 Nut Lock 1 4 20 36 178831 Spring Torsion Lever 37 193885 Spring Interlock 38...

Page 26: ...26 REPAIR PARTS SNOW THROWER MODEL PP11H30ES 96192001400 DRIVE 11 8 3 3 4 23 1 1 5 5 2 2 7 9 10 6 14 12 18 19 20 13 13 13 13 15 16 22 21 ...

Page 27: ...Thrust 4 74780632 Screw Cap Hex Head 3 8 16 x 2 5 179830 Bearing Axle 6 73930600 Nut Hex Centerlock 3 8 16 7 187776 Transmission Assembly 8 187787 Speed Control Arm Hydro 9 700279 Retainer Clip 10 188101 Torque Strap 11 193255X479 Bracket Anti Rotate 12 73800400 Nut Hex Nylock 1 4 20 13 150078 Screw Hex Washer Head 5 16 18 x 3 4 14 193256 Rod Bypass Valve 15 191995 Pop Rivet 16 404308 Shaft Axle 1...

Page 28: ...RTS SNOW THROWER MODEL PP11H30ES 96192001400 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 53 30 29 31 31 47 47 48 46 44 49 50 51 52 5 5 44 45 16 58 35 34 10 21 28 57 6 ...

Page 29: ...Screw Hex Head 5 16 18 x 1 22 179371 Spacer Engine Pulley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 193607 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cover Toolbox 31 405024 Screw Hex Head 1 4 20 x 1 2 34 198580 Screw Hex Head 1 4 28 x 3 ...

Page 30: ...0ES 96192001400 WHEELS DECALS 7 32 30 32 30 15 18 17 19 13 20 11 27 27 19 16 20 11 11 11 11 14 15 12 13 18 14 12 4 4 31 34 34 2 8 3 21 33 22 23 24 25 26 28 28 29 10 10 4 4 7 28 28 26 29 25 24 23 22 33 21 9 1 2 3 10 5 3 1 4 2 1 10 7 6 8 9 11 12 ...

Page 31: ...27 189282 Key Square 1 4 x 875 28 174697 Washer Thrust 1 29 179830 Bearing Axle 30 193885 Spring Return Steering Latch 31 196753X421 Wheel Assembly 16 Power Steering RH 32 700279 Clip Retainer 33 12000045 Ring Retaining 34 146315 Screw Hex Head Tapping 5 16 18 x 5 8 KEY PART NO NO DESCRIPTION 1 181037 Decal Danger 2 187867 Decal Poulan Pro 11 HP 30 3 181035 Decal Danger Deflector 4 181042 Decal Da...

Page 32: ...is Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an a...

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